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IAC Assessment: UU0063
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IAC Assessment: UU0063
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IAC Center University of Utah
Assessment Year 2004
Principal Product gears
NAICS 333612 - Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing
SIC 3566 - Speed Changers, Drives, And Gears
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 190,000
Annual Production 100,000 Pieces
Production Hrs. Annual 5,564
Location (State) UT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $220,173 7,914,600 kWh $0.03
Electricity Demand $153,570 19,817 kW-months/year $7.75
Electricity Fees $26,095 - $ -
Natural Gas $72,301 16,512 MMBtu $4.38
TOTAL ENERGY COSTS $472,139
RECOMMENDED SAVINGS* $33,193 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,695
Cost:
$28,050
- - - - $9,695 - - - - - -
-
kWh
-
-
kW-months/year
$9,695
-
$
-
-
MMBtu
-
-
$
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$15,316
Cost:
$6,000
- - $15,316 152 - - - - - - -
-
kWh
$15,316
152
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,810
Cost:
$5,100
$133 4,641 $1,677 200 - - - - - - $133
4,641
kWh
$1,677
200
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$212
Cost:
$385
$285 9,884 $197 23 - - - - $(-270) - $285
9,884
kWh
$197
23
kW-months/year
-
-
$
-
-
MMBtu
$(-270)
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,551
Cost:
$860
$1,106 38,520 $445 53 - - - - - - $1,106
38,520
kWh
$445
53
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,486
Cost:
-
$758 26,411 $728 87 - - - - - - $758
26,411
kWh
$728
87
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,123
Cost:
$360
- - - - - - $3,123 640 - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,123
640
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$33,193
Cost:
$40,755
$2,282 79,456 $18,363 515 $9,695 - $3,123 640 $(-270) - $2,282
79,456
kWh
$18,363
515
kW-months/year
$9,695
-
$
$3,123
640
MMBtu
$(-270)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes