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IAC Assessment: UU0104
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IAC Assessment: UU0104
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IAC Center University of Utah
Assessment Year 2006
Principal Product bridges
NAICS 333924 - Industrial Truck, Tractor, Trailer, and Stacker Machinery Manufacturing
SIC 3537 - Industrial Trucks And Tractors
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 350,000
Annual Production 200 Pieces
Production Hrs. Annual 2,210
Location (State) UT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $102,927 4,161,600 kWh $0.02
Electricity Demand $109,415 13,139 kW-months/year $8.33
Natural Gas $360,176 39,969 MMBtu $9.01
TOTAL ENERGY COSTS $572,518
RECOMMENDED SAVINGS* $358,770 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$19,040
Cost:
$10,000
- - $19,040 2,496 - - - - - - -
-
kWh
$19,040
2,496
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,420
Cost:
$2,000
$790 32,215 - - - - - - $1,630 - $790
32,215
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,630
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,540
Cost:
$3,530
$10,110 411,510 $5,430 712 - - - - - - $10,110
411,510
kWh
$5,430
712
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$104,490
Cost:
$16,800
- - - - - - $104,490 12,675 - - -
-
kWh
-
-
kW-months/year
-
-
$
$104,490
12,675
MMBtu
-
-
$
05: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$198,120
Cost:
$1,974,210
$125,000 4,161,600 $125,000 13,139 $6,586 - $(-58,466) (-6,439) - - $125,000
4,161,600
kWh
$125,000
13,139
kW-months/year
$6,586
-
$
$(-58,466)
(-6,439)
MMBtu
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,650
Cost:
$28,400
$(-620) (-25,380) $(-530) (-70) - - $16,800 2,038 - - $(-620)
(-25,380)
kWh
$(-530)
(-70)
kW-months/year
-
-
$
$16,800
2,038
MMBtu
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,510
Cost:
$8,490
- - $3,510 460 - - - - - - -
-
kWh
$3,510
460
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$358,770
Cost:
$2,043,430
$135,280 4,579,945 $152,450 16,737 $6,586 - $62,824 8,274 $1,630 - $135,280
4,579,945
kWh
$152,450
16,737
kW-months/year
$6,586
-
$
$62,824
8,274
MMBtu
$1,630
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes