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IAC Assessment: UU0120
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IAC Assessment: UU0120
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IAC Center University of Utah
Assessment Year 2017
Principal Product Steel products, rail-car maintanance
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 89
Plant Area (Sq.Ft.) 2,000,000
Annual Production 200 Units
Production Hrs. Annual 4,420
Location (State) UT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $77,918 1,486,372 kWh $0.05
Electricity Demand $73,675 8,048 kW-months/year $9.15
Electricity Fees $87,554 - $ -
Natural Gas $28,944 3,678 MMBtu $7.87
TOTAL ENERGY COSTS $268,091
RECOMMENDED SAVINGS* $216,876 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,284
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 3.2124 CONVERT TO AIR ASSISTED / AIRLESS PAINT GUNS Savings:
$113,750
Cost:
$5,600
- - - - - - - - $113,750 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$113,750
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$35,587
Cost:
$61,481
$12,130 336,936 $17,712 1,422 $5,745 - - - - - - - $12,130
336,936
kWh
$17,712
1,422
kW-months/year
$5,745
-
$
-
-
$
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$32,948
Cost:
$23,006
$32,948 299,529 - - - - - - - - - - $32,948
299,529
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$12,184
Cost:
$800
$4,441 122,042 $5,847 469 $1,896 - - - - - - - $4,441
122,042
kWh
$5,847
469
kW-months/year
$1,896
-
$
-
-
$
-
-
$
-
-
$
05: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$6,334
Cost:
$400
- - - - - - - - - - $6,334 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$6,334
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,227
Cost:
$410
$5,272 58,043 $721 58 $234 - - - - - - - $5,272
58,043
kWh
$721
58
kW-months/year
$234
-
$
-
-
$
-
-
$
-
-
$
07: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$4,024
Cost:
$5,000
$1,467 40,310 $1,931 155 $626 - - - - - - - $1,467
40,310
kWh
$1,931
155
kW-months/year
$626
-
$
-
-
$
-
-
$
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,894
Cost:
$3,500
- - - - $3,894 - - - - - - - -
-
kWh
-
-
kW-months/year
$3,894
-
$
-
-
$
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,929
Cost:
-
$2,304 64,007 - - - - $(-375) - - - - - $2,304
64,007
kWh
-
-
kW-months/year
-
-
$
$(-375)
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$216,876
Cost:
$100,197
$58,561 920,868 $26,211 2,104 $12,395 - $(-375) - $113,750 - $6,334 - $58,561
920,868
kWh
$26,211
2,104
kW-months/year
$12,395
-
$
$(-375)
-
$
$113,750
-
$
$6,334
-
$
TOTAL IMPLEMENTED Savings:
$66,284
Cost:
$68,091
$25,613 621,338 $26,211 2,104 $8,501 - $(-375) - - - $6,334 - $25,613
621,338
kWh
$26,211
2,104
kW-months/year
$8,501
-
$
$(-375)
-
$
-
-
$
$6,334
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost