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IAC Assessment: UW0022
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IAC Assessment: UW0022
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IAC Center University of Washington
Assessment Year 2008
Principal Product Fiberglass Tubs and Showers
NAICS 327110 - Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3261 - Vitreous Plumbing Fixtures
Sales $100,000,000-$500,000,000
# of Employees 152
Plant Area (Sq.Ft.) 147,000
Annual Production 115,000 Pieces
Production Hrs. Annual 4,420
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $295,291 3,958,250 kWh $0.07
Natural Gas $390,067 41,122 MMBtu $9.49
TOTAL ENERGY COSTS $685,358
RECOMMENDED SAVINGS* $164,676 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,808
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$89,303
Cost:
$52,321
- - - - - - $52,853 729,000 - - $36,450 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$52,853
729,000
lb
-
-
$
$36,450
-
$
02: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$44,200
Cost:
$27,200
- - - - - - - - $44,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$44,200
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,636
Cost:
$4,640
$8,732 145,531 $2,904 395 - - - - - - - - $8,732
145,531
kWh
$2,904
395
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,233
Cost:
$9,804
$2,528 38,896 $1,136 154 $1,569 - - - - - - - $2,528
38,896
kWh
$1,136
154
kW-months/year
$1,569
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,153
Cost:
-
$4,166 69,434 $987 134 - - - - - - - - $4,166
69,434
kWh
$987
134
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,172
Cost:
$180
$2,380 39,674 $792 108 - - - - - - - - $2,380
39,674
kWh
$792
108
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,130
Cost:
$1,260
$1,248 20,800 $882 10 - - - - - - - - $1,248
20,800
kWh
$882
10
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,849
Cost:
$14,505
$3,849 64,152 - - - - - - - - - - $3,849
64,152
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$164,676
Cost:
$109,910
$22,903 378,487 $6,701 801 $1,569 - $52,853 729,000 $44,200 - $36,450 - $22,903
378,487
kWh
$6,701
801
kW-months/year
$1,569
-
MMBtu
$52,853
729,000
lb
$44,200
-
$
$36,450
-
$
TOTAL IMPLEMENTED Savings:
$14,808
Cost:
$4,820
$11,112 185,205 $3,696 503 - - - - - - - - $11,112
185,205
kWh
$3,696
503
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material