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IAC Assessment: WI0266
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IAC Assessment: WI0266
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1996
Principal Product Forgings (tractor/off road)
NAICS n/a
SIC 3312 - Blast Furnaces And Steel Mills
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 175,000
Annual Production 500 Pieces
Production Hrs. Annual 3,760
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,737 2,820,926 kWh $0.03
Electricity Demand $85,652 11,487 kW-months/year $7.46
Electricity Fees $(-2,579) - $ -
Natural Gas $536,714 220,801 MMBtu $2.43
TOTAL ENERGY COSTS $693,524
RECOMMENDED SAVINGS* $19,840 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,780
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$6,680
Cost:
$2,500
- - - - $2,790 1,140 $2,280 - $1,610 - -
-
kWh
-
-
kW-months/year
$2,790
1,140
MMBtu
$2,280
-
$
$1,610
-
Tgal
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$6,481
Cost:
$30,000
$8,646 315,651 $6,572 840 $(-8,737) (-3,596) - - - - $8,646
315,651
kWh
$6,572
840
kW-months/year
$(-8,737)
(-3,596)
MMBtu
-
-
$
-
-
Tgal
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,572
Cost:
$1,280
$848 31,067 $724 92 - - - - - - $848
31,067
kWh
$724
92
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$899
Cost:
$600
- - - - $899 370 - - - - -
-
kWh
-
-
kW-months/year
$899
370
MMBtu
-
-
$
-
-
Tgal
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,072
Cost:
$1,800
- - - - $2,072 853 - - - - -
-
kWh
-
-
kW-months/year
$2,072
853
MMBtu
-
-
$
-
-
Tgal
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$150
Cost:
$250
- - - - $150 62 - - - - -
-
kWh
-
-
kW-months/year
$150
62
MMBtu
-
-
$
-
-
Tgal
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,546
Cost:
$1,220
$696 25,498 $850 109 - - - - - - $696
25,498
kWh
$850
109
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$440
Cost:
-
$197 7,327 $243 31 - - - - - - $197
7,327
kWh
$243
31
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$19,840
Cost:
$37,650
$10,387 379,543 $8,389 1,072 $(-2,826) (-1,171) $2,280 - $1,610 - $10,387
379,543
kWh
$8,389
1,072
kW-months/year
$(-2,826)
(-1,171)
MMBtu
$2,280
-
$
$1,610
-
Tgal
TOTAL IMPLEMENTED Savings:
$5,780
Cost:
$4,550
$1,741 63,892 $1,817 232 $2,222 915 - - - - $1,741
63,892
kWh
$1,817
232
kW-months/year
$2,222
915
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption