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IAC Assessment: WI0293
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IAC Assessment: WI0293
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1997
Principal Product Aerial Lift Trucks
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 96,000
Annual Production 2,500 Pieces
Production Hrs. Annual 4,250
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $57,173 2,024,912 kWh $0.03
Electricity Demand $47,629 5,443 kW-months/year $8.75
Electricity Fees $1,100 - $ -
Natural Gas $85,936 18,422 MMBtu $4.66
TOTAL ENERGY COSTS $227,332
RECOMMENDED SAVINGS* $128,503 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$47,846
Cost:
$2,000
- - - - - - - - - - - - - - $47,846 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
$47,846
-
$
02: 2.7314 REDUCE VENTILATION AIR Savings:
$16,800
Cost:
$4,000
$1,469 49,238 - - $15,331 3,290 - - - - - - - - - - $1,469
49,238
kWh
-
-
kW-months/year
$15,331
3,290
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$15,816
Cost:
$1,400
- - - - $15,816 3,394 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$15,816
3,394
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$13,037
Cost:
$500
- - - - - - - - - - - - $13,037 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$13,037
-
$
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$10,025
Cost:
$3,544
- - - - $10,025 2,151 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$10,025
2,151
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.8122 USE TIGHT-FITTING LIDS ON MATERIAL CONTAINERS TO REDUCE VOC EMISSIONS Savings:
$7,350
Cost:
$4,000
- - - - - - - - - - $6,000 - - - $1,350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$6,000
-
$
-
-
$
$1,350
-
$
07: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$5,404
Cost:
-
- - - - - - - - - - - - $5,404 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$5,404
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,600
Cost:
-
- - - - - - - - $3,600 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,600
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,450
Cost:
$180
$1,478 49,531 $972 105 - - - - - - - - - - - - $1,478
49,531
kWh
$972
105
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$626
Cost:
$1,280
$349 11,723 $277 30 - - - - - - - - - - - - $349
11,723
kWh
$277
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,976
Cost:
$8,000
$597 19,930 $1,379 149 - - - - - - - - - - - - $597
19,930
kWh
$1,379
149
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
12: 3.4151 MINIMIZE WATER USAGE Savings:
$1,853
Cost:
-
- - - - - - $1,853 1,083,750 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,853
1,083,750
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
13: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,412
Cost:
-
- - - - - - - - - - - - $1,412 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$1,412
-
$
-
-
$
14: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$308
Cost:
$225
$308 10,258 - - - - - - - - - - - - - - $308
10,258
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$128,503
Cost:
$25,129
$4,201 140,680 $2,628 284 $41,172 8,835 $1,853 1,083,750 $3,600 - $6,000 - $19,853 - $49,196 - $4,201
140,680
kWh
$2,628
284
kW-months/year
$41,172
8,835
MMBtu
$1,853
1,083,750
Tgal
$3,600
-
lb
$6,000
-
$
$19,853
-
$
$49,196
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material