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IAC Assessment: WI0294
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IAC Assessment: WI0294
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1997
Principal Product Gears
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 200,000
Annual Production 250,000 Pieces
Production Hrs. Annual 6,800
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $168,201 7,162,661 kWh $0.02
Electricity Demand $121,427 16,886 kW-months/year $7.19
Electricity Fees $5,637 - $ -
Natural Gas $364,766 111,787 MMBtu $3.26
TOTAL ENERGY COSTS $740,417
RECOMMENDED SAVINGS* $227,875 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,254
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$29,800
Cost:
-
- - - - - - - - $29,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
$29,800
-
$
-
-
$
-
-
$
02: 3.4151 MINIMIZE WATER USAGE Savings:
$4,920
Cost:
-
- - - - $4,920 3,672,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,920
3,672,000
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
03: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$2,227
Cost:
-
- - - - - - $(-3,898) - - - $6,125 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$(-3,898)
-
$
-
-
$
$6,125
-
$
-
-
$
04: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$1,450
Cost:
-
- - - - - - - - - - - - $1,450 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
$1,450
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,027
Cost:
$480
$2,125 86,166 $902 114 - - - - - - - - - - $2,125
86,166
kWh
$902
114
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$623
Cost:
$1,000
$422 16,999 $201 25 - - - - - - - - - - $422
16,999
kWh
$201
25
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$557
Cost:
-
$557 22,567 - 359 - - - - - - - - - - $557
22,567
kWh
-
359
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$271
Cost:
$675
$271 11,137 - - - - - - - - - - - - $271
11,137
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
09: 4.425 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$185,000
Cost:
$137,500
- - - - - - $185,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$185,000
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$227,875
Cost:
$139,655
$3,375 136,869 $1,103 498 $4,920 3,672,000 $181,102 - $29,800 - $6,125 - $1,450 - $3,375
136,869
kWh
$1,103
498
kW-months/year
$4,920
3,672,000
Tgal
$181,102
-
$
$29,800
-
$
$6,125
-
$
$1,450
-
$
TOTAL IMPLEMENTED Savings:
$5,254
Cost:
$480
$2,125 86,166 $902 114 - - $(-3,898) - - - $6,125 - - - $2,125
86,166
kWh
$902
114
kW-months/year
-
-
Tgal
$(-3,898)
-
$
-
-
$
$6,125
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost