IAC logo
IAC Assessment: WI0301
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WI0301
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 1997
Principal Product Seating Products
NAICS n/a
SIC 3999 - Manufacturing Industries, Nec
Sales $10,000,000-$50,000,000
# of Employees 280
Plant Area (Sq.Ft.) 154,000
Annual Production 379,000 Pieces
Production Hrs. Annual 4,800
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $88,248 3,207,503 kWh $0.03
Electricity Demand $75,880 8,671 kW-months/year $8.75
Electricity Fees $532 - $ -
Natural Gas $126,035 28,977 MMBtu $4.35
TOTAL ENERGY COSTS $377,818
RECOMMENDED SAVINGS* $69,419 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,531
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Primary Raw Material Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Primary Raw Material
$ kWh $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$36,464
Cost:
$13,000
- - $36,464 8,383 - - - - - - - - -
-
kWh
$36,464
8,383
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$12,129
Cost:
$500
- - $12,129 - - - - - - - - - -
-
kWh
$12,129
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$10,763
Cost:
$23,000
- - $(-2,850) (-655) - - $13,613 37,818 - - - - -
-
kWh
$(-2,850)
(-655)
MMBtu
-
-
Tgal
$13,613
37,818
gal
-
-
$
-
-
$
04: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$4,590
Cost:
$1,000
- - - - - - - - - - $4,590 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$4,590
-
$
05: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$3,396
Cost:
$1,735
- - - - $3,396 1,296,000 - - - - - - -
-
kWh
-
-
MMBtu
$3,396
1,296,000
Tgal
-
-
gal
-
-
$
-
-
$
06: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$793
Cost:
-
- - - - - - - - $793 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
$793
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$768
Cost:
$998
- - $768 177 - - - - - - - - -
-
kWh
$768
177
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
08: 2.7314 REDUCE VENTILATION AIR Savings:
$346
Cost:
$1,000
$26 879 $320 74 - - - - - - - - $26
879
kWh
$320
74
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$170
Cost:
$300
$170 5,862 - - - - - - - - - - $170
5,862
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$69,419
Cost:
$41,533
$196 6,741 $46,831 7,979 $3,396 1,296,000 $13,613 37,818 $793 - $4,590 - $196
6,741
kWh
$46,831
7,979
MMBtu
$3,396
1,296,000
Tgal
$13,613
37,818
gal
$793
-
$
$4,590
-
$
TOTAL IMPLEMENTED Savings:
$11,531
Cost:
$23,998
- - $(-2,082) (-478) - - $13,613 37,818 - - - - -
-
kWh
$(-2,082)
(-478)
MMBtu
-
-
Tgal
$13,613
37,818
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Primary Raw Material Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Primary Raw Material