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IAC Assessment: WI0302
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IAC Assessment: WI0302
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1997
Principal Product Cold Drawn Steel Bars
NAICS n/a
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $10,000,000-$50,000,000
# of Employees 191
Plant Area (Sq.Ft.) 330,000
Annual Production 100,000 Tons
Production Hrs. Annual 5,500
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $300,589 7,883,060 kWh $0.04
Electricity Demand $291,090 20,739 kW-months/year $14.04
Electricity Fees $20,836 - $ -
Natural Gas $350,355 114,441 MMBtu $3.06
TOTAL ENERGY COSTS $1,026,831
RECOMMENDED SAVINGS* $344,328 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,327
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ lb $ $ $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$285,742
Cost:
$770,000
$243,210 6,050,117 $195,096 13,200 $(-144,864) (-47,341) - - - - - - $(-7,700) - - - $243,210
6,050,117
kWh
$195,096
13,200
kW-months/year
$(-144,864)
(-47,341)
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
$(-7,700)
-
$
-
-
$
02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$19,558
Cost:
$25,000
$(-5,283) (-82,063) - - - - $25,341 13,772,376 - - - - $(-500) - - - $(-5,283)
(-82,063)
kWh
-
-
kW-months/year
-
-
MMBtu
$25,341
13,772,376
Tgal
-
-
lb
-
-
lb
$(-500)
-
$
-
-
$
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$17,370
Cost:
-
- - - - - - - - $17,370 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$17,370
-
lb
-
-
lb
-
-
$
-
-
$
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,350
Cost:
$5,000
- - - - - - - - - - $1,350 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$1,350
-
lb
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,522
Cost:
$500
- - - - $6,522 2,131 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,522
2,131
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
06: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$6,051
Cost:
$7,000
- - - - - - - - - - - - - - $6,051 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
$6,051
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,805
Cost:
-
$3,220 80,012 $2,585 175 - - - - - - - - - - - - $3,220
80,012
kWh
$2,585
175
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,649
Cost:
$5,500
$1,649 41,032 - - - - - - - - - - - - - - $1,649
41,032
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$281
Cost:
$600
$281 7,034 - - - - - - - - - - - - - - $281
7,034
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$344,328
Cost:
$813,600
$243,077 6,096,132 $197,681 13,375 $(-138,342) (-45,210) $25,341 13,772,376 $17,370 - $1,350 - $(-8,200) - $6,051 - $243,077
6,096,132
kWh
$197,681
13,375
kW-months/year
$(-138,342)
(-45,210)
MMBtu
$25,341
13,772,376
Tgal
$17,370
-
lb
$1,350
-
lb
$(-8,200)
-
$
$6,051
-
$
TOTAL IMPLEMENTED Savings:
$12,327
Cost:
$500
$3,220 80,012 $2,585 175 $6,522 2,131 - - - - - - - - - - $3,220
80,012
kWh
$2,585
175
kW-months/year
$6,522
2,131
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Primary Raw Material