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IAC Assessment: WI0315
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IAC Assessment: WI0315
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1998
Principal Product Powder Metallurgy Components
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 70,000
Annual Production 100,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $206,146 9,676,143 kWh $0.02
Electricity Demand $96,413 19,902 kW-months/year $4.84
Electricity Fees $(-2,085) - $ -
Natural Gas $8,323 1,468 MMBtu $5.67
TOTAL ENERGY COSTS $411,582
RECOMMENDED SAVINGS* $136,517 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $ $ $
01: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$82,125
Cost:
$50,000
- - - - - - - - - - - - $82,125 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$82,125
-
$
-
-
$
-
-
$
-
-
$
02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$33,613
Cost:
$68,000
$(-5,199) (-171,161) - - - - $41,624 94,601,048 - - - - - - $(-2,812) - - - - - $(-5,199)
(-171,161)
kWh
-
-
kW-months/year
-
-
MMBtu
$41,624
94,601,048
Tgal
-
-
gal
-
-
lb
-
-
$
$(-2,812)
-
$
-
-
$
-
-
$
03: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$7,064
Cost:
$1,475
- - - - - - $8,564 4,757,625 - - - - - - - - - - $(-1,500) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,564
4,757,625
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$(-1,500)
-
$
04: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$4,722
Cost:
$14,000
- - - - - - - - $8,575 2,000 $(-543) (-820) $(-2,010) - - - - - $(-1,300) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,575
2,000
gal
$(-543)
(-820)
lb
$(-2,010)
-
$
-
-
$
-
-
$
$(-1,300)
-
$
05: 3.8121 COVER CONTAINERS TO MINIMIZE EVAPORATIVE LOSSES Savings:
$1,300
Cost:
-
- - - - - - - - - - - - - - - - - - $1,300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$1,300
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,542
Cost:
$1,362
$2,869 128,077 $673 132 - - - - - - - - - - - - - - - - $2,869
128,077
kWh
$673
132
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,180
Cost:
-
- - - - - - - - - - $2,180 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$2,180
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,040
Cost:
$1,424
- - - - $1,040 201 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,040
201
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$931
Cost:
-
- - - - - - - - - - - - - - - - $931 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$931
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$136,517
Cost:
$136,261
$(-2,330) (-43,084) $673 132 $1,040 201 $50,188 99,358,673 $8,575 2,000 $1,637 (-820) $80,115 - $(-2,812) - $931 - $(-1,500) - $(-2,330)
(-43,084)
kWh
$673
132
kW-months/year
$1,040
201
MMBtu
$50,188
99,358,673
Tgal
$8,575
2,000
gal
$1,637
(-820)
lb
$80,115
-
$
$(-2,812)
-
$
$931
-
$
$(-1,500)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost