IAC logo
IAC Assessment: WI0315
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WI0315
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 1998
Principal Product Powder Metallurgy Components
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 70,000
Annual Production 100,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $206,146 9,676,143 kWh $0.02
Electricity Demand $96,413 19,902 kW-months/year $4.84
Electricity Fees $(-2,085) - $ -
Natural Gas $8,323 1,468 MMBtu $5.67
TOTAL ENERGY COSTS $411,582
RECOMMENDED SAVINGS* $136,517 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $ $ $
01: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$82,125
Cost:
$50,000
- - - - - - - - - - - - $82,125 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$82,125
-
$
-
-
$
-
-
$
-
-
$
02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$33,613
Cost:
$68,000
$(-5,199) (-171,161) - - - - $41,624 94,601,048 - - - - - - $(-2,812) - - - - - $(-5,199)
(-171,161)
kWh
-
-
kW-months/year
-
-
MMBtu
$41,624
94,601,048
Tgal
-
-
gal
-
-
lb
-
-
$
$(-2,812)
-
$
-
-
$
-
-
$
03: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$7,064
Cost:
$1,475
- - - - - - $8,564 4,757,625 - - - - - - - - - - $(-1,500) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,564
4,757,625
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$(-1,500)
-
$
04: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$4,722
Cost:
$14,000
- - - - - - - - $8,575 2,000 $(-543) (-820) $(-2,010) - - - - - $(-1,300) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,575
2,000
gal
$(-543)
(-820)
lb
$(-2,010)
-
$
-
-
$
-
-
$
$(-1,300)
-
$
05: 3.8121 COVER CONTAINERS TO MINIMIZE EVAPORATIVE LOSSES Savings:
$1,300
Cost:
-
- - - - - - - - - - - - - - - - - - $1,300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$1,300
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,542
Cost:
$1,362
$2,869 128,077 $673 132 - - - - - - - - - - - - - - - - $2,869
128,077
kWh
$673
132
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,180
Cost:
-
- - - - - - - - - - $2,180 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$2,180
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,040
Cost:
$1,424
- - - - $1,040 201 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,040
201
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$931
Cost:
-
- - - - - - - - - - - - - - - - $931 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$931
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$136,517
Cost:
$136,261
$(-2,330) (-43,084) $673 132 $1,040 201 $50,188 99,358,673 $8,575 2,000 $1,637 (-820) $80,115 - $(-2,812) - $931 - $(-1,500) - $(-2,330)
(-43,084)
kWh
$673
132
kW-months/year
$1,040
201
MMBtu
$50,188
99,358,673
Tgal
$8,575
2,000
gal
$1,637
(-820)
lb
$80,115
-
$
$(-2,812)
-
$
$931
-
$
$(-1,500)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost