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IAC Assessment: WI0352
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IAC Assessment: WI0352
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Precision Steel Forgings
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 140,000
Annual Production 0 Units
Production Hrs. Annual 4,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $464,701 12,329,133 kWh $0.04
Electricity Demand $217,037 50,902 kW-months/year $4.26
Electricity Fees $47,751 - $ -
Natural Gas $221,192 70,801 MMBtu $3.12
TOTAL ENERGY COSTS $675,980
RECOMMENDED SAVINGS* $160,508 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 4.1260 INSTALL SENSORS TO DETECT DEFECTS Savings:
$110,000
Cost:
$35,000
- - - - - - - - - - $110,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$110,000
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$18,943
Cost:
$2,000
$18,943 456,331 - - - - - - - - - - - - $18,943
456,331
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$13,721
Cost:
$2,220
$10,910 262,896 $2,811 599 - - - - - - - - - - $10,910
262,896
kWh
$2,811
599
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$7,838
Cost:
$9,700
- - - - - - $9,686 792 $(-464) (-265) $(-869) - $(-515) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,686
792
gal
$(-464)
(-265)
lb
$(-869)
-
$
$(-515)
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$7,479
Cost:
-
- - - - - - - - $7,479 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$7,479
-
lb
-
-
$
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,030
Cost:
$3,850
$(-50) (-1,172) - - $1,080 346 - - - - - - - - $(-50)
(-1,172)
kWh
-
-
kW-months/year
$1,080
346
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$972
Cost:
$672
- - - - $972 312 - - - - - - - - -
-
kWh
-
-
kW-months/year
$972
312
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$525
Cost:
$888
$368 8,792 $157 34 - - - - - - - - - - $368
8,792
kWh
$157
34
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$160,508
Cost:
$54,330
$30,171 726,847 $2,968 633 $2,052 658 $9,686 792 $7,015 (-265) $109,131 - $(-515) - $30,171
726,847
kWh
$2,968
633
kW-months/year
$2,052
658
MMBtu
$9,686
792
gal
$7,015
(-265)
lb
$109,131
-
$
$(-515)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material