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IAC Assessment: WI0380
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IAC Assessment: WI0380
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2000
Principal Product Toy Vehicles
NAICS n/a
SIC 3944 - Games, Toys, and Children's Vehicles, Except Dolls and Bicycles
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 420,000
Annual Production 1,250,000 Pieces
Production Hrs. Annual 2,125
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,114 1,379,250 kWh $0.04
Electricity Demand $62,762 5,343 kW-months/year $11.75
Electricity Fees $7,509 - $ -
Natural Gas $82,608 22,985 MMBtu $3.59
TOTAL ENERGY COSTS $245,312
RECOMMENDED SAVINGS* $83,378 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $
01: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$44,625
Cost:
$68,300
- - - - - - - - - - - - $44,625 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$44,625
-
$
-
-
$
02: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$22,313
Cost:
$2,000
- - - - - - - - - - - - $22,313 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$22,313
-
$
-
-
$
03: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$6,415
Cost:
$25,000
$(-313) (-8,499) $(-509) (-42) - - $7,237 7,390,103 - - - - - - - - $(-313)
(-8,499)
kWh
$(-509)
(-42)
kW-months/year
-
-
MMBtu
$7,237
7,390,103
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$3,068
Cost:
$6,000
- - - - - - - - - - - - - - $3,068 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$3,068
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$576
Cost:
-
$254 6,741 $322 27 - - - - - - - - - - - - $254
6,741
kWh
$322
27
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,960
Cost:
-
- - - - - - - - - - $1,960 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$1,960
-
lb
-
-
$
-
-
$
07: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$1,671
Cost:
-
- - - - - - - - $1,872 158 $(-33) (-70) $(-37) - $(-131) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,872
158
gal
$(-33)
(-70)
lb
$(-37)
-
$
$(-131)
-
$
08: 3.8121 COVER CONTAINERS TO MINIMIZE EVAPORATIVE LOSSES Savings:
$1,159
Cost:
$1,000
- - - - - - - - - - - - $788 - $371 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$788
-
$
$371
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$845
Cost:
$1,000
- - - - $845 235 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$845
235
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$532
Cost:
-
$203 5,275 $329 27 - - - - - - - - - - - - $203
5,275
kWh
$329
27
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$214
Cost:
$1,020
- - $(-7) (-1) $221 62 - - - - - - - - - - -
-
kWh
$(-7)
(-1)
kW-months/year
$221
62
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$83,378
Cost:
$104,320
$144 3,517 $135 11 $1,066 297 $7,237 7,390,103 $1,872 158 $1,927 (-70) $67,689 - $3,308 - $144
3,517
kWh
$135
11
kW-months/year
$1,066
297
MMBtu
$7,237
7,390,103
Tgal
$1,872
158
gal
$1,927
(-70)
lb
$67,689
-
$
$3,308
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost