IAC logo
IAC Assessment: WI0437
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WI0437
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 2003
Principal Product Iron Castings
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 240
Plant Area (Sq.Ft.) 126,381
Annual Production 27,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,340,202 47,155,200 kWh $0.03
Electricity Demand $637,631 150,272 kW-months/year $4.24
Electricity Fees $155,298 - $ -
Natural Gas $431,434 79,522 MMBtu $5.43
TOTAL ENERGY COSTS $2,645,745
RECOMMENDED SAVINGS* $150,146 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$72,831
Cost:
$56,000
$(-4,290) (-89,520) - - - - $77,121 70,110,000 $(-4,290)
(-89,520)
kWh
-
-
kW-months/year
-
-
MMBtu
$77,121
70,110,000
Tgal
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$33,938
Cost:
$72,500
$33,938 1,093,600 - - - - - - $33,938
1,093,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$17,126
Cost:
$3,000
- - - - $17,126 3,154 - - -
-
kWh
-
-
kW-months/year
$17,126
3,154
MMBtu
-
-
Tgal
04: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$16,313
Cost:
$1,500
- - - - $16,313 3,004 - - -
-
kWh
-
-
kW-months/year
$16,313
3,004
MMBtu
-
-
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,938
Cost:
$8,555
$7,419 247,315 $2,519 526 - - - - $7,419
247,315
kWh
$2,519
526
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$150,146
Cost:
$141,555
$37,067 1,251,395 $2,519 526 $33,439 6,158 $77,121 70,110,000 $37,067
1,251,395
kWh
$2,519
526
kW-months/year
$33,439
6,158
MMBtu
$77,121
70,110,000
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal