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IAC Assessment: WI0445
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IAC Assessment: WI0445
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2003
Principal Product machine Spindles/Slides
NAICS 332710 - Machine Shops
SIC 3541 - Machine Tools, Metal Cutting Types
Sales $10,000,000-$50,000,000
# of Employees 82
Plant Area (Sq.Ft.) 88,000
Annual Production 4,000 Pieces
Production Hrs. Annual 6,250
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $59,957 1,796,100 kWh $0.03
Electricity Demand $52,355 4,995 kW-months/year $10.48
Electricity Fees $12,803 - $ -
Natural Gas $12,492 2,017 MMBtu $6.19
TOTAL ENERGY COSTS $141,507
RECOMMENDED SAVINGS* $12,656 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,147
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$4,725
Cost:
-
- - - - - - - - $4,725 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$4,725
-
$
-
-
$
02: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$3,022
Cost:
$10,000
- - - - $(-418) (-68) $3,440 5,292 - - - - -
-
kWh
-
-
kW-months/year
$(-418)
(-68)
MMBtu
$3,440
5,292
gal
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,188
Cost:
$4,400
$2,188 62,005 - - - - - - - - - - $2,188
62,005
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$1,188
Cost:
$1,000
- - - - - - - - - - $1,188 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$1,188
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,111
Cost:
$2,500
$1,111 31,472 - - - - - - - - - - $1,111
31,472
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$422
Cost:
$640
$296 8,393 $126 11 - - - - - - - - $296
8,393
kWh
$126
11
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$12,656
Cost:
$18,540
$3,595 101,870 $126 11 $(-418) (-68) $3,440 5,292 $4,725 - $1,188 - $3,595
101,870
kWh
$126
11
kW-months/year
$(-418)
(-68)
MMBtu
$3,440
5,292
gal
$4,725
-
$
$1,188
-
$
TOTAL IMPLEMENTED Savings:
$5,147
Cost:
$640
$296 8,393 $126 11 - - - - $4,725 - - - $296
8,393
kWh
$126
11
kW-months/year
-
-
MMBtu
-
-
gal
$4,725
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost