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IAC Assessment: WI0480
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IAC Assessment: WI0480
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 2004
Principal Product Carpet and polyurethane foam
NAICS 326150 - Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 167,000
Annual Production 45,000,000 Pounds
Production Hrs. Annual 5,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $139,227 3,331,636 kWh $0.04
Electricity Demand $111,429 11,859 kW-months/year $9.40
Electricity Fees $22,504 - $ -
Natural Gas $129,666 17,615 MMBtu $7.36
TOTAL ENERGY COSTS $402,826
RECOMMENDED SAVINGS* $31,886 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,295
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,263
Cost:
$39,140
$19,263 436,815 - - - - $19,263
436,815
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$3,606
Cost:
$500
- - - - $3,606 490 -
-
kWh
-
-
kW-months/year
$3,606
490
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,086
Cost:
$5,500
- - - - $2,086 284 -
-
kWh
-
-
kW-months/year
$2,086
284
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,779
Cost:
$600
$1,779 40,320 - - - - $1,779
40,320
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,595
Cost:
$150
$1,595 30,654 - - - - $1,595
30,654
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,496
Cost:
$640
$935 21,209 $561 57 - - $935
21,209
kWh
$561
57
kW-months/year
-
-
MMBtu
07: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$634
Cost:
$1,500
- - - - $634 86 -
-
kWh
-
-
kW-months/year
$634
86
MMBtu
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$554
Cost:
-
- - - - $554 75 -
-
kWh
-
-
kW-months/year
$554
75
MMBtu
09: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$372
Cost:
$600
$372 8,441 - - - - $372
8,441
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$364
Cost:
$160
- - - - $364 49 -
-
kWh
-
-
kW-months/year
$364
49
MMBtu
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$137
Cost:
-
$137 3,108 - - - - $137
3,108
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$31,886
Cost:
$48,790
$24,081 540,547 $561 57 $7,244 984 $24,081
540,547
kWh
$561
57
kW-months/year
$7,244
984
MMBtu
TOTAL IMPLEMENTED Savings:
$5,295
Cost:
$2,160
$137 3,108 - - $5,158 700 $137
3,108
kWh
-
-
kW-months/year
$5,158
700
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas