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IAC Assessment: WI0509
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IAC Assessment: WI0509
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2006
Principal Product sensors
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 500
Plant Area (Sq.Ft.) 82,000
Annual Production 1,440,000 Pieces
Production Hrs. Annual 7,200
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $280,269 7,916,400 kWh $0.04
Electricity Demand $163,217 14,898 kW-months/year $10.96
Natural Gas $11,843 899 MMBtu $13.17
TOTAL ENERGY COSTS $455,329
RECOMMENDED SAVINGS* $81,647 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$34,120
Cost:
$25,000
$(-9,080) (-161,136) - - - - $43,200 - $(-9,080)
(-161,136)
kWh
-
-
kW-months/year
-
-
MMBtu
$43,200
-
Tgal
02: 3.7142 USE CLEAN IN PLACE (CIP) SYSTEMS Savings:
$24,741
Cost:
$37,800
$16,260 441,472 $8,481 738 - - - - $16,260
441,472
kWh
$8,481
738
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,741
Cost:
-
$2,299 61,826 - - $4,442 348 - - $2,299
61,826
kWh
-
-
kW-months/year
$4,442
348
MMBtu
-
-
Tgal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,107
Cost:
$1,000
- - - - $6,107 478 - - -
-
kWh
-
-
kW-months/year
$6,107
478
MMBtu
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,764
Cost:
$640
$1,752 47,251 $1,012 88 - - - - $1,752
47,251
kWh
$1,012
88
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$1,330
Cost:
-
$755 26,856 $575 50 - - - - $755
26,856
kWh
$575
50
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,189
Cost:
-
$787 20,798 $402 35 - - - - $787
20,798
kWh
$402
35
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,886
Cost:
$3,886
$3,886 104,455 - - - - - - $3,886
104,455
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$769
Cost:
$400
- - - - $769 60 - - -
-
kWh
-
-
kW-months/year
$769
60
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$81,647
Cost:
$68,726
$16,659 541,522 $10,470 911 $11,318 886 $43,200 - $16,659
541,522
kWh
$10,470
911
kW-months/year
$11,318
886
MMBtu
$43,200
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption