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IAC Assessment: WI0520
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IAC Assessment: WI0520
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2006
Principal Product aluminum coils
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3353 - Aluminum Sheet, Plate, And Foil
Sales <$500,000
# of Employees 75
Plant Area (Sq.Ft.) 250,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $296,717 7,920,451 kWh $0.04
Electricity Demand $491,352 62,896 kW-months/year $7.81
Natural Gas $1,933,391 279,500 MMBtu $6.92
TOTAL ENERGY COSTS $2,721,460
RECOMMENDED SAVINGS* $307,891 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,505
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$252,960
Cost:
$360,000
- - - - $252,960 12,000 - - -
-
kWh
-
-
kW-months/year
$252,960
12,000
MMBtu
-
-
$
02: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$37,087
Cost:
-
- - - - - - $37,087 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$37,087
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,371
Cost:
$500
- - - - $9,371 893 - - -
-
kWh
-
-
kW-months/year
$9,371
893
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,283
Cost:
-
$2,634 79,200 $2,649 323 - - - - $2,634
79,200
kWh
$2,649
323
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,055
Cost:
$1,845
$2,155 54,831 $900 110 - - - - $2,155
54,831
kWh
$900
110
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$135
Cost:
$350
$135 3,435 - - - - - - $135
3,435
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$307,891
Cost:
$362,695
$4,924 137,466 $3,549 433 $262,331 12,893 $37,087 - $4,924
137,466
kWh
$3,549
433
kW-months/year
$262,331
12,893
MMBtu
$37,087
-
$
TOTAL IMPLEMENTED Savings:
$42,505
Cost:
$350
$2,769 82,635 $2,649 323 - - $37,087 - $2,769
82,635
kWh
$2,649
323
kW-months/year
-
-
MMBtu
$37,087
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost