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IAC Assessment: WM0004
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IAC Assessment: WM0004
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2012
Principal Product Forgings and Machining
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $50,000,000-$100,000,000
# of Employees 154
Plant Area (Sq.Ft.) 380,000
Annual Production 8,000 Tons
Production Hrs. Annual 2,800
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $226,451 3,801,568 kWh $0.06
Electricity Demand $132,869 12,210 kW-months/year $10.88
Electricity Fees $26,031 - $ -
Natural Gas $858,000 156,000 MMBtu $5.50
TOTAL ENERGY COSTS $1,350,559
RECOMMENDED SAVINGS* $58,541 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,037
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$798
Cost:
$433
- - - - $798 145 -
-
kWh
-
-
kW-months/year
$798
145
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$26,871
Cost:
$100,000
- - - - $26,871 4,886 -
-
kWh
-
-
kW-months/year
$26,871
4,886
MMBtu
03: 2.2514 COVER OPEN TANKS Savings:
$1,078
Cost:
$700
- - - - $1,078 196 -
-
kWh
-
-
kW-months/year
$1,078
196
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,511
Cost:
$1,000
- - - - $5,511 1,002 -
-
kWh
-
-
kW-months/year
$5,511
1,002
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,175
Cost:
$39,950
$11,212 188,116 $5,963 548 - - $11,212
188,116
kWh
$5,963
548
kW-months/year
-
-
MMBtu
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,555
Cost:
$4,750
$3,555 50,893 - - - - $3,555
50,893
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,280
Cost:
$750
$2,236 37,512 $1,044 96 - - $2,236
37,512
kWh
$1,044
96
kW-months/year
-
-
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$273
Cost:
$660
$273 4,573 - - - - $273
4,573
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$58,541
Cost:
$148,243
$17,275 281,094 $7,008 644 $34,258 6,229 $17,275
281,094
kWh
$7,008
644
kW-months/year
$34,258
6,229
MMBtu
TOTAL IMPLEMENTED Savings:
$27,037
Cost:
$42,793
$13,720 230,201 $7,008 644 $6,309 1,147 $13,720
230,201
kWh
$7,008
644
kW-months/year
$6,309
1,147
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas