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IAC Assessment: WM0006
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IAC Assessment: WM0006
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2012
Principal Product Motor vehicle component
NAICS 332618 - Other Fabricated Wire Product Manufacturing
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 131
Plant Area (Sq.Ft.) 103,900
Annual Production 5,800,000 Pounds
Production Hrs. Annual 8,520
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $249,393 3,871,600 kWh $0.06
Electricity Demand $88,152 7,764 kW-months/year $11.35
Natural Gas $19,945 2,316 MMBtu $8.61
TOTAL ENERGY COSTS $357,490
RECOMMENDED SAVINGS* $60,759 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,384
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes By-product Production
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$444
Cost:
-
$386 5,982 $59 5 - - - - - - - - $386
5,982
kWh
$59
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,581
Cost:
$488
$2,888 43,500 $693 61 - - - - - - - - $2,888
43,500
kWh
$693
61
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,926
Cost:
-
$7,155 111,101 $1,771 156 - - - - - - - - $7,155
111,101
kWh
$1,771
156
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$22,037
Cost:
-
$21,617 335,676 $420 37 - - - - - - - - $21,617
335,676
kWh
$420
37
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$1,994
Cost:
$191
- - - - - - $1,994 232 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,994
232
MMBtu
-
-
$
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$772
Cost:
-
$772 11,871 - - - - - - - - - - $772
11,871
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$341
Cost:
-
- - - - $341 - - - - - - - -
-
kWh
-
-
kW-months/year
$341
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$15,810
Cost:
-
- - - - - - - - $15,810 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$15,810
-
$
-
-
$
09: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$6,854
Cost:
$884
- - - - - - - - - - $6,854 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$6,854
-
$
TOTAL RECOMMENDED Savings:
$60,759
Cost:
$1,563
$32,818 508,130 $2,943 259 $341 - $1,994 232 $15,810 - $6,854 - $32,818
508,130
kWh
$2,943
259
kW-months/year
$341
-
$
$1,994
232
MMBtu
$15,810
-
$
$6,854
-
$
TOTAL IMPLEMENTED Savings:
$28,384
Cost:
$679
$25,277 391,047 $1,113 98 - - $1,994 232 - - - - $25,277
391,047
kWh
$1,113
98
kW-months/year
-
-
$
$1,994
232
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes By-product Production