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IAC Assessment: WM0028
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IAC Assessment: WM0028
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2013
Principal Product Plastic Extrusions
NAICS 326130 - Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 41
Plant Area (Sq.Ft.) 90,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 6,500
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $131,315 2,168,000 kWh $0.06
Electricity Demand $47,566 5,596 kW-months/year $8.50
Electricity Fees $18,836 - $ -
Natural Gas $12,910 1,800 MMBtu $7.17
TOTAL ENERGY COSTS $288,062
RECOMMENDED SAVINGS* $55,711 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,111
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$77
Cost:
$18
$77 1,260 - - - - - - $77
1,260
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$168
Cost:
$420
$168 2,741 - - - - - - $168
2,741
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$310
Cost:
$135
$310 5,171 - - - - - - $310
5,171
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$354
Cost:
$255
- - - - $354 49 - - -
-
kWh
-
-
kW-months/year
$354
49
MMBtu
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$656
Cost:
$3,892
$656 13,392 - - - - - - $656
13,392
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,111
Cost:
-
$1,086 17,753 $25 3 - - - - $1,086
17,753
kWh
$25
3
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,566
Cost:
$1,034
$1,231 20,116 $335 39 - - - - $1,231
20,116
kWh
$335
39
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,581
Cost:
$1,410
- - - - $2,581 360 - - -
-
kWh
-
-
kW-months/year
$2,581
360
MMBtu
-
-
Tgal
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$7,380
Cost:
$1,790
$7,380 120,002 - - - - - - $7,380
120,002
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$41,508
Cost:
$45,500
- - - - - - $41,508 11,000,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$41,508
11,000,000
Tgal
TOTAL RECOMMENDED Savings:
$55,711
Cost:
$54,454
$10,908 180,435 $360 42 $2,935 409 $41,508 11,000,000 $10,908
180,435
kWh
$360
42
kW-months/year
$2,935
409
MMBtu
$41,508
11,000,000
Tgal
TOTAL IMPLEMENTED Savings:
$1,111
Cost:
-
$1,086 17,753 $25 3 - - - - $1,086
17,753
kWh
$25
3
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal