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IAC Assessment: WM0029
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IAC Assessment: WM0029
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2013
Principal Product Expanded Polystyrene (EPS)
NAICS 326140 - Polystyrene Foam Product Manufacturing
SIC 3086 - Plastics Foam Products
Sales $1,000,000-$5,000,000
# of Employees 135
Plant Area (Sq.Ft.) 150,000
Annual Production 4,000 Tons
Production Hrs. Annual 6,120
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $182,628 2,905,344 kWh $0.06
Electricity Demand $75,812 8,918 kW-months/year $8.50
Electricity Fees $16,604 - $ -
Natural Gas $284,944 55,745 MMBtu $5.11
TOTAL ENERGY COSTS $559,988
RECOMMENDED SAVINGS* $86,785 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,100
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,132
Cost:
$3,066
$4,057 64,496 $1,075 126 - - $4,057
64,496
kWh
$1,075
126
kW-months/year
-
-
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,542
Cost:
$1,240
- - - - $3,542 693 -
-
kWh
-
-
kW-months/year
$3,542
693
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$12,494
Cost:
$2,200
$9,349 148,632 $3,145 370 - - $9,349
148,632
kWh
$3,145
370
kW-months/year
-
-
MMBtu
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$23,138
Cost:
$22,800
$17,312 275,224 $5,826 685 - - $17,312
275,224
kWh
$5,826
685
kW-months/year
-
-
MMBtu
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,925
Cost:
$4,915
$9,925 146,673 - - - - $9,925
146,673
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$27,541
Cost:
$70,000
- - - - $27,541 5,388 -
-
kWh
-
-
kW-months/year
$27,541
5,388
MMBtu
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$797
Cost:
$2,276
$569 9,040 $228 27 - - $569
9,040
kWh
$228
27
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$149
Cost:
$520
$149 1,730 - - - - $149
1,730
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.5123 REDUCE FLUID FLOW RATES Savings:
$434
Cost:
$2,085
$434 6,901 - - - - $434
6,901
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,633
Cost:
$644
$2,872 45,655 $761 90 - - $2,872
45,655
kWh
$761
90
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$86,785
Cost:
$109,746
$44,667 698,351 $11,035 1,298 $31,083 6,080 $44,667
698,351
kWh
$11,035
1,298
kW-months/year
$31,083
6,080
MMBtu
TOTAL IMPLEMENTED Savings:
$17,100
Cost:
$6,799
$12,797 192,328 $761 90 $3,542 693 $12,797
192,328
kWh
$761
90
kW-months/year
$3,542
693
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas