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IAC Assessment: WM0039
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IAC Assessment: WM0039
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2014
Principal Product HDPE containers
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 125
Plant Area (Sq.Ft.) 150,000
Annual Production 3,300,000 Pieces
Production Hrs. Annual 3,672
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $764,632 21,131,326 kWh $0.04
Electricity Demand $191,302 37,132 kW-months/year $5.15
Electricity Fees $307,090 - $ -
Natural Gas $14,295 5,027 MMBtu $2.84
TOTAL ENERGY COSTS $1,303,469
RECOMMENDED SAVINGS* $53,227 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,327
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,902
Cost:
$6,088
$3,346 92,451 $1,556 302 $3,346
92,451
kWh
$1,556
302
kW-months/year
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$12,671
Cost:
$14,500
$12,671 350,032 - - $12,671
350,032
kWh
-
-
kW-months/year
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$936
Cost:
$2,015
$936 25,867 - - $936
25,867
kWh
-
-
kW-months/year
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,304
Cost:
$5,162
$2,253 62,248 $1,051 204 $2,253
62,248
kWh
$1,051
204
kW-months/year
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$704
Cost:
$3,010
$704 23,091 - - $704
23,091
kWh
-
-
kW-months/year
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$330
Cost:
$208
$226 6,215 $104 20 $226
6,215
kWh
$104
20
kW-months/year
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,724
Cost:
$4,550
$3,724 102,875 - - $3,724
102,875
kWh
-
-
kW-months/year
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$26,656
Cost:
$5,209
$16,759 462,937 $9,897 1,921 $16,759
462,937
kWh
$9,897
1,921
kW-months/year
TOTAL RECOMMENDED Savings:
$53,227
Cost:
$40,742
$40,619 1,125,716 $12,608 2,447 $40,619
1,125,716
kWh
$12,608
2,447
kW-months/year
TOTAL IMPLEMENTED Savings:
$39,327
Cost:
$19,709
$29,430 812,969 $9,897 1,921 $29,430
812,969
kWh
$9,897
1,921
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand