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IAC Assessment: WM0043
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IAC Assessment: WM0043
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2014
Principal Product Formed wire components
NAICS 332618 - Other Fabricated Wire Product Manufacturing
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 60,000
Annual Production 7,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $80,968 1,227,120 kWh $0.07
Electricity Demand $26,156 3,487 kW-months/year $7.50
Electricity Fees $7,754 - $ -
TOTAL ENERGY COSTS $114,878
RECOMMENDED SAVINGS* $26,242 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,703
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,399
Cost:
$38,020
$6,873 104,139 $4,235 565 - - $2,291 - $6,873
104,139
kWh
$4,235
565
kW-months/year
-
-
$
$2,291
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,588
Cost:
-
$1,949 29,536 $639 85 - - - - $1,949
29,536
kWh
$639
85
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,070
Cost:
$400
$3,818 57,842 $1,252 167 - - - - $3,818
57,842
kWh
$1,252
167
kW-months/year
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,039
Cost:
$4,600
$2,334 35,345 $705 94 - - - - $2,334
35,345
kWh
$705
94
kW-months/year
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$680
Cost:
$127
$512 7,765 $168 22 - - - - $512
7,765
kWh
$168
22
kW-months/year
-
-
$
-
-
$
06: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$211
Cost:
-
- - - - $211 - - - -
-
kWh
-
-
kW-months/year
$211
-
$
-
-
$
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$820
Cost:
$400
$530 8,037 $290 39 - - - - $530
8,037
kWh
$290
39
kW-months/year
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$435
Cost:
$1,138
$260 4,885 - - - - $175 - $260
4,885
kWh
-
-
kW-months/year
-
-
$
$175
-
$
TOTAL RECOMMENDED Savings:
$26,242
Cost:
$44,685
$16,276 247,549 $7,289 972 $211 - $2,466 - $16,276
247,549
kWh
$7,289
972
kW-months/year
$211
-
$
$2,466
-
$
TOTAL IMPLEMENTED Savings:
$21,703
Cost:
$39,558
$12,900 196,402 $6,126 817 $211 - $2,466 - $12,900
196,402
kWh
$6,126
817
kW-months/year
$211
-
$
$2,466
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost