IAC logo
IAC Assessment: WM0044
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WM0044
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 2014
Principal Product Injection molded components for OEM's
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 69
Plant Area (Sq.Ft.) 41,000
Annual Production 25,000,000 Units
Production Hrs. Annual 6,120
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $108,637 2,029,760 kWh $0.05
Electricity Demand $43,541 4,986 kW-months/year $8.73
Electricity Fees $11,580 - $ -
Natural Gas $4,640 641 MMBtu $7.24
TOTAL ENERGY COSTS $173,743
RECOMMENDED SAVINGS* $11,710 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,669
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes By-product Production
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$620
Cost:
$487
$470 8,778 $150 17 - - - - - - $470
8,778
kWh
$150
17
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$278
Cost:
$1,020
$278 5,188 - - - - - - - - $278
5,188
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,297
Cost:
-
- - - - - - - - $1,297 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$1,297
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,078
Cost:
$5,000
- - - - $4,078 154,000 - - - - -
-
kWh
-
-
kW-months/year
$4,078
154,000
lb
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,359
Cost:
$1,269
$2,352 43,950 $1,007 115 - - - - - - $2,352
43,950
kWh
$1,007
115
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$323
Cost:
$345
$244 4,567 $79 9 - - - - - - $244
4,567
kWh
$79
9
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$763
Cost:
$1,800
$763 14,257 - - - - - - - - $763
14,257
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$992
Cost:
$2,434
$655 12,236 - - - - $337 - - - $655
12,236
kWh
-
-
kW-months/year
-
-
lb
$337
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$11,710
Cost:
$12,355
$4,762 88,976 $1,236 141 $4,078 154,000 $337 - $1,297 - $4,762
88,976
kWh
$1,236
141
kW-months/year
$4,078
154,000
lb
$337
-
$
$1,297
-
$
TOTAL IMPLEMENTED Savings:
$10,669
Cost:
$9,535
$3,721 69,531 $1,236 141 $4,078 154,000 $337 - $1,297 - $3,721
69,531
kWh
$1,236
141
kW-months/year
$4,078
154,000
lb
$337
-
$
$1,297
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes By-product Production