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IAC Assessment: WM0047
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IAC Assessment: WM0047
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2014
Principal Product Steel Fabrications
NAICS 333111 - Farm Machinery and Equipment Manufacturing
SIC 3523 - Farm Machinery And Equipment
Sales $100,000,000-$500,000,000
# of Employees 210
Plant Area (Sq.Ft.) 212,000
Annual Production 23,000,000 Pieces
Production Hrs. Annual 8,500
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $426,549 8,768,400 kWh $0.05
Electricity Demand $230,382 22,765 kW-months/year $10.12
Electricity Fees $41,321 - $ -
Natural Gas $117,099 18,015 MMBtu $6.50
TOTAL ENERGY COSTS $828,287
RECOMMENDED SAVINGS* $81,796 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,537
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$19,205
Cost:
$13,000
- - - - - - $19,205 2,955 -
-
kWh
-
-
kW-months/year
-
-
$
$19,205
2,955
MMBtu
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$16,363
Cost:
$3,379
$12,912 265,444 $3,451 341 - - - - $12,912
265,444
kWh
$3,451
341
kW-months/year
-
-
$
-
-
MMBtu
03: 2.1224 REPLACE BOILER Savings:
$18,181
Cost:
$49,000
- - - - - - $18,181 2,797 -
-
kWh
-
-
kW-months/year
-
-
$
$18,181
2,797
MMBtu
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$4,970
Cost:
-
$4,792 98,602 $178 18 - - - - $4,792
98,602
kWh
$178
18
kW-months/year
-
-
$
-
-
MMBtu
05: 2.5123 REDUCE FLUID FLOW RATES Savings:
$11,396
Cost:
$1,567
$11,396 234,484 - - - - - - $11,396
234,484
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,884
Cost:
-
- - - - $1,884 - - - -
-
kWh
-
-
kW-months/year
$1,884
-
$
-
-
MMBtu
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,925
Cost:
$5,500
$2,925 60,188 - - - - - - $2,925
60,188
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,510
Cost:
$3,628
$2,510 51,647 - - - - - - $2,510
51,647
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,932
Cost:
$2,100
- - - - - - $1,932 297 -
-
kWh
-
-
kW-months/year
-
-
$
$1,932
297
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,430
Cost:
$1,180
$1,745 35,898 $685 68 - - - - $1,745
35,898
kWh
$685
68
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$81,796
Cost:
$79,354
$36,280 746,263 $4,314 426 $1,884 - $39,318 6,049 $36,280
746,263
kWh
$4,314
426
kW-months/year
$1,884
-
$
$39,318
6,049
MMBtu
TOTAL IMPLEMENTED Savings:
$28,537
Cost:
$16,280
$6,537 134,500 $863 85 - - $21,137 3,252 $6,537
134,500
kWh
$863
85
kW-months/year
-
-
$
$21,137
3,252
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas