Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Wisconsin, Milwaukee |
|---|---|
| Assessment Year | 2014 |
| Principal Product | Powdered Metal Automotive Components |
| NAICS | 332117 - Powder Metallurgy Part Manufacturing |
| SIC | 3499 - Fabricated Metal Products, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 108 |
| Plant Area (Sq.Ft.) | 290,000 |
| Annual Production | 16,280 Tons |
| Production Hrs. Annual | 8,568 |
| Location (State) | WI |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,460,189 | 23,464,152 | kWh | $0.06 |
| Electricity Demand | $524,547 | 41,265 | kW-months/year | $12.71 |
| Electricity Fees | $32,352 | - | $ | - |
| Natural Gas | $64,599 | 7,729 | MMBtu | $8.36 |
| TOTAL ENERGY COSTS | $2,129,447 | |||
| RECOMMENDED SAVINGS* | $339,576 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $23,860 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Solid Waste (non-haz) | Increase in Production | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Solid Waste (non-haz) | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | lb | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $33,649 Cost: $31,395 |
$26,252 | 421,854 | $7,397 | 582 | - | - | - | - | - | - | - | - |
$26,252 421,854 kWh |
$7,397 582 kW-months/year |
- - $ |
- - MMBtu |
- - lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $17,731 Cost: $1,292 |
$13,787 | 221,547 | $3,944 | 310 | - | - | - | - | - | - | - | - |
$13,787 221,547 kWh |
$3,944 310 kW-months/year |
- - $ |
- - MMBtu |
- - lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $17,388 Cost: $9,552 |
$13,524 | 217,319 | $3,864 | 304 | - | - | - | - | - | - | - | - |
$13,524 217,319 kWh |
$3,864 304 kW-months/year |
- - $ |
- - MMBtu |
- - lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $12,709 Cost: $1,150 |
- | - | - | - | - | - | $12,709 | 1,520 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$12,709 1,520 MMBtu |
- - lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2515 USE OPTIMUM THICKNESS INSULATION |
Savings: $147,137 Cost: $3,600 |
$114,406 | 1,838,445 | $32,731 | 2,575 | - | - | - | - | - | - | - | - |
$114,406 1,838,445 kWh |
$32,731 2,575 kW-months/year |
- - $ |
- - MMBtu |
- - lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $35,215 Cost: $60,300 |
- | - | - | - | $35,215 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$35,215 - $ |
- - MMBtu |
- - lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE |
Savings: $29,006 Cost: $100,000 |
- | - | - | - | $29,006 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$29,006 - $ |
- - MMBtu |
- - lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $11,107 Cost: $3,750 |
$8,957 | 143,928 | $2,150 | 169 | - | - | - | - | - | - | - | - |
$8,957 143,928 kWh |
$2,150 169 kW-months/year |
- - $ |
- - MMBtu |
- - lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.424 IMPROVE SPACE COMFORT CONDITIONING |
Savings: $28,274 Cost: $1,139 |
- | - | - | - | - | - | - | - | - | - | $28,274 | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - lb |
$28,274 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE |
Savings: $1,892 Cost: - |
- | - | - | - | - | - | - | - | $1,892 | 69,334 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$1,892 69,334 lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS |
Savings: $1,232 Cost: $4,500 |
$1,173 | 18,842 | - | - | - | - | $59 | 7 | - | - | - | - |
$1,173 18,842 kWh |
- - kW-months/year |
- - $ |
$59 7 MMBtu |
- - lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $3,677 Cost: $19,918 |
$2,180 | 30,037 | $1,497 | 118 | - | - | - | - | - | - | - | - |
$2,180 30,037 kWh |
$1,497 118 kW-months/year |
- - $ |
- - MMBtu |
- - lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $560 Cost: $512 |
$321 | 5,164 | $239 | 19 | - | - | - | - | - | - | - | - |
$321 5,164 kWh |
$239 19 kW-months/year |
- - $ |
- - MMBtu |
- - lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $339,576 Cost: $237,108 |
$180,599 | 2,897,136 | $51,822 | 4,077 | $64,221 | - | $12,768 | 1,527 | $1,892 | 69,334 | $28,274 | - | $180,599 2,897,136 kWh |
$51,822 4,077 kW-months/year |
$64,221 - $ |
$12,768 1,527 MMBtu |
$1,892 69,334 lb |
$28,274 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $23,860 Cost: $21,722 |
$16,288 | 256,748 | $5,680 | 447 | - | - | - | - | $1,892 | 69,334 | - | - | $16,288 256,748 kWh |
$5,680 447 kW-months/year |
- - $ |
- - MMBtu |
$1,892 69,334 lb |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | lb | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Solid Waste (non-haz) | Increase in Production | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Solid Waste (non-haz) | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||