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IAC Assessment: WM0059
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IAC Assessment: WM0059
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2014
Principal Product Processed meats
NAICS 311612 - Meat Processed from Carcasses
SIC 2013 - Sausages And Other Prepared Meats
Sales <$500,000
# of Employees 375
Plant Area (Sq.Ft.) 150,000
Annual Production 76,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,191,750 18,442,746 kWh $0.06
Electricity Demand $619,404 49,238 kW-months/year $12.58
Natural Gas $855,373 191,204 MMBtu $4.47
TOTAL ENERGY COSTS $2,737,142
RECOMMENDED SAVINGS* $380,546 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$39,912
Cost:
$68,000
- - - - $39,912 8,929 - - - - -
-
kWh
-
-
kW-months/year
$39,912
8,929
MMBtu
-
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$39,318
Cost:
$17,000
- - - - $39,318 8,796 - - - - -
-
kWh
-
-
kW-months/year
$39,318
8,796
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,435
Cost:
$1,410
$1,232 19,064 $1,384 110 - - - - $819 - $1,232
19,064
kWh
$1,384
110
kW-months/year
-
-
MMBtu
-
-
$
$819
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$42,183
Cost:
$77,150
$31,096 481,212 $11,087 881 - - - - - - $31,096
481,212
kWh
$11,087
881
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$66,000
Cost:
$172,000
- - - - - - $66,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$66,000
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$36,422
Cost:
$79,091
- - $36,422 2,895 - - - - - - -
-
kWh
$36,422
2,895
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,479
Cost:
$1,560
$1,903 29,446 $576 46 - - - - - - $1,903
29,446
kWh
$576
46
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,568
Cost:
$900
- - - - $3,568 798 - - - - -
-
kWh
-
-
kW-months/year
$3,568
798
MMBtu
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,108
Cost:
-
$869 13,449 $239 19 - - - - - - $869
13,449
kWh
$239
19
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$122,690
Cost:
$136,460
$122,690 1,898,638 - - - - - - - - $122,690
1,898,638
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,380
Cost:
$2,700
$4,380 67,782 - - - - - - - - $4,380
67,782
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$19,051
Cost:
$3,070
$19,051 294,820 - - - - - - - - $19,051
294,820
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$380,546
Cost:
$559,341
$181,221 2,804,411 $49,708 3,951 $82,798 18,523 $66,000 - $819 - $181,221
2,804,411
kWh
$49,708
3,951
kW-months/year
$82,798
18,523
MMBtu
$66,000
-
$
$819
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost