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IAC Assessment: WM0063
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IAC Assessment: WM0063
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2015
Principal Product Polyurethane Foam-Carpet Padding
NAICS 326140 - Polystyrene Foam Product Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 45
Plant Area (Sq.Ft.) 175,000
Annual Production 32,400,000 Pounds
Production Hrs. Annual 5,200
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,647 1,652,936 kWh $0.04
Electricity Demand $152,003 13,359 kW-months/year $11.38
Natural Gas $109,087 17,343 MMBtu $6.29
TOTAL ENERGY COSTS $329,737
RECOMMENDED SAVINGS* $94,360 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,216
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$171
Cost:
$294
$105 2,532 $66 6 - - - - $105
2,532
kWh
$66
6
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,045
Cost:
$1,800
$498 12,000 $546 48 - - - - $498
12,000
kWh
$546
48
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,876
Cost:
$2,860
$1,768 42,578 $1,107 97 - - - - $1,768
42,578
kWh
$1,107
97
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,305
Cost:
$5,750
$5,404 130,128 $2,901 255 - - - - $5,404
130,128
kWh
$2,901
255
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$22,548
Cost:
$52,000
$13,138 316,338 $9,410 827 - - - - $13,138
316,338
kWh
$9,410
827
kW-months/year
-
-
MMBtu
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$85
Cost:
-
$85 2,052 - - - - - - $85
2,052
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,484
Cost:
$603
- - - - $1,484 236 - - -
-
kWh
-
-
kW-months/year
$1,484
236
MMBtu
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$57,847
Cost:
$55,000
- - - - $51,446 8,179 $6,401 - -
-
kWh
-
-
kW-months/year
$51,446
8,179
MMBtu
$6,401
-
$
TOTAL RECOMMENDED Savings:
$94,360
Cost:
$118,307
$20,999 505,628 $14,031 1,233 $52,930 8,415 $6,401 - $20,999
505,628
kWh
$14,031
1,233
kW-months/year
$52,930
8,415
MMBtu
$6,401
-
$
TOTAL IMPLEMENTED Savings:
$1,216
Cost:
$2,094
$603 14,532 $612 54 - - - - $603
14,532
kWh
$612
54
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes