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IAC Assessment: WM0066
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IAC Assessment: WM0066
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2015
Principal Product Silicone and plastic molded parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 72
Plant Area (Sq.Ft.) 52,000
Annual Production 9,442,168 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,922 2,242,553 kWh $0.04
Electricity Demand $33,385 5,478 kW-months/year $6.09
Electricity Fees $61,234 - $ -
Natural Gas $7,610 1,312 MMBtu $5.80
TOTAL ENERGY COSTS $210,590
RECOMMENDED SAVINGS* $35,114 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,668
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$27,059
Cost:
$84,720
$12,851 313,505 $14,209 2,332 - - - - - - $12,851
313,505
kWh
$14,209
2,332
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,804
Cost:
$1,526
- - - - $1,804 311 - - - - -
-
kWh
-
-
kW-months/year
$1,804
311
MMBtu
-
-
Tgal
-
-
lb
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$503
Cost:
-
- - - - $503 87 - - - - -
-
kWh
-
-
kW-months/year
$503
87
MMBtu
-
-
Tgal
-
-
lb
04: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,258
Cost:
$5,000
- - - - - - - - $1,258 17,034 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,258
17,034
lb
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,255
Cost:
$1,348
$1,255 30,627 - - - - - - - - $1,255
30,627
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$513
Cost:
$550
$403 9,847 $110 18 - - - - - - $403
9,847
kWh
$110
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$447
Cost:
-
$447 10,902 - - - - - - - - $447
10,902
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$401
Cost:
$55
$401 9,783 - - - - - - - - $401
9,783
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$392
Cost:
$84
- - - - $392 68 - - - - -
-
kWh
-
-
kW-months/year
$392
68
MMBtu
-
-
Tgal
-
-
lb
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$371
Cost:
$600
$136 3,329 $234 38 - - - - - - $136
3,329
kWh
$234
38
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
11: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$282
Cost:
$70
$188 4,608 $94 15 - - - - - - $188
4,608
kWh
$94
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$491
Cost:
$75
$378 9,226 $112 18 - - - - - - $378
9,226
kWh
$112
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$195
Cost:
$56
$158 3,849 $37 6 - - - - - - $158
3,849
kWh
$37
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
14: 3.4155 METER WASTE WATER Savings:
$144
Cost:
$375
- - - - - - $144 76 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$144
76
Tgal
-
-
lb
TOTAL RECOMMENDED Savings:
$35,114
Cost:
$94,459
$16,218 395,676 $14,795 2,428 $2,699 465 $144 76 $1,258 17,034 $16,218
395,676
kWh
$14,795
2,428
kW-months/year
$2,699
465
MMBtu
$144
76
Tgal
$1,258
17,034
lb
TOTAL IMPLEMENTED Savings:
$1,668
Cost:
$229
$567 13,834 $206 34 $895 154 - - - - $567
13,834
kWh
$206
34
kW-months/year
$895
154
MMBtu
-
-
Tgal
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz)