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IAC Assessment: WM0078
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IAC Assessment: WM0078
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2015
Principal Product water meters
NAICS 334514 - Totalizing Fluid Meter and Counting Device Manufacturing
SIC 3824 - Fluid Meters And Counting Devices
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 315,000
Annual Production 100,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $506,902 8,081,774 kWh $0.06
Electricity Demand $236,470 17,853 kW-months/year $13.25
Natural Gas $81,910 12,757 MMBtu $6.42
TOTAL ENERGY COSTS $878,439
RECOMMENDED SAVINGS* $92,658 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz)
$ kWh $ kW-months/year $ Tgal $ gal
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$31,723
Cost:
$105,982
$24,137 384,837 $7,586 573 - - - - $24,137
384,837
kWh
$7,586
573
kW-months/year
-
-
Tgal
-
-
gal
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$14,981
Cost:
$4,505
$14,981 238,860 - - - - - - $14,981
238,860
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,162
Cost:
$18,000
- - $11,162 843 - - - - -
-
kWh
$11,162
843
kW-months/year
-
-
Tgal
-
-
gal
04: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$10,083
Cost:
$3,000
- - - - $7,453 3,755 $2,630 1,644,000 -
-
kWh
-
-
kW-months/year
$7,453
3,755
Tgal
$2,630
1,644,000
gal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,459
Cost:
$11,985
$7,203 114,840 $257 19 - - - - $7,203
114,840
kWh
$257
19
kW-months/year
-
-
Tgal
-
-
gal
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$4,749
Cost:
$8,000
$3,359 53,550 $1,391 105 - - - - $3,359
53,550
kWh
$1,391
105
kW-months/year
-
-
Tgal
-
-
gal
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,708
Cost:
$400
$3,708 59,118 - - - - - - $3,708
59,118
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,724
Cost:
$2,584
$1,929 30,762 $795 60 - - - - $1,929
30,762
kWh
$795
60
kW-months/year
-
-
Tgal
-
-
gal
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,082
Cost:
$2,816
$846 13,496 $1,236 93 - - - - $846
13,496
kWh
$1,236
93
kW-months/year
-
-
Tgal
-
-
gal
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,824
Cost:
$1,300
$1,290 20,564 $534 40 - - - - $1,290
20,564
kWh
$534
40
kW-months/year
-
-
Tgal
-
-
gal
11: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,156
Cost:
$300
$813 12,960 $343 26 - - - - $813
12,960
kWh
$343
26
kW-months/year
-
-
Tgal
-
-
gal
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,006
Cost:
$1,500
$780 12,434 $226 17 - - - - $780
12,434
kWh
$226
17
kW-months/year
-
-
Tgal
-
-
gal
TOTAL RECOMMENDED Savings:
$92,658
Cost:
$160,372
$59,046 941,421 $23,529 1,776 $7,453 3,755 $2,630 1,644,000 $59,046
941,421
kWh
$23,529
1,776
kW-months/year
$7,453
3,755
Tgal
$2,630
1,644,000
gal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz)