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IAC Assessment: WM0082
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IAC Assessment: WM0082
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2016
Principal Product Plastic pallets
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 100,000
Annual Production 2,100,000 Pieces
Production Hrs. Annual 8,568
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,831,439 36,133,292 kWh $0.05
Electricity Demand $817,049 187,583 kW-months/year $4.36
Electricity Fees $64,977 - $ -
Natural Gas $32,585 4,785 MMBtu $6.81
TOTAL ENERGY COSTS $2,746,050
RECOMMENDED SAVINGS* $64,869 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,023
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,282
Cost:
$26,000
$13,640 269,092 $1,642 377 $13,640
269,092
kWh
$1,642
377
kW-months/year
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,220
Cost:
$23,066
$18,940 373,644 $2,280 523 $18,940
373,644
kWh
$2,280
523
kW-months/year
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,011
Cost:
$3,340
$3,011 59,406 - - $3,011
59,406
kWh
-
-
kW-months/year
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,195
Cost:
$825
$4,790 94,498 $405 93 $4,790
94,498
kWh
$405
93
kW-months/year
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,792
Cost:
$280
$4,278 84,386 $514 118 $4,278
84,386
kWh
$514
118
kW-months/year
06: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$5,896
Cost:
$2,068
$5,263 103,812 $633 145 $5,263
103,812
kWh
$633
145
kW-months/year
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,050
Cost:
$1,650
$6,292 124,132 $758 174 $6,292
124,132
kWh
$758
174
kW-months/year
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,423
Cost:
$9,400
$2,033 40,105 $390 90 $2,033
40,105
kWh
$390
90
kW-months/year
TOTAL RECOMMENDED Savings:
$64,869
Cost:
$66,629
$58,247 1,149,075 $6,622 1,520 $58,247
1,149,075
kWh
$6,622
1,520
kW-months/year
TOTAL IMPLEMENTED Savings:
$29,023
Cost:
$26,686
$26,229 517,436 $2,794 641 $26,229
517,436
kWh
$2,794
641
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand