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IAC Assessment: WM0083
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IAC Assessment: WM0083
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2016
Principal Product Plastic Containers Blow Molding
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 180,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,376,726 21,783,639 kWh $0.06
Electricity Demand $467,458 39,327 kW-months/year $11.89
Electricity Fees $129,254 - $ -
Natural Gas $27,818 4,280 MMBtu $6.50
TOTAL ENERGY COSTS $2,053,178
RECOMMENDED SAVINGS* $153,059 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,170
#|Description Savings
Cost
Status Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Electricity Usage Electricity Demand One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $
01: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$61,468
Cost:
$22,995
$61,468 972,590 - - - - $61,468
972,590
kWh
-
-
kW-months/year
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$34,888
Cost:
$8,785
$27,614 436,934 $7,274 612 - - $27,614
436,934
kWh
$7,274
612
kW-months/year
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$27,491
Cost:
$7,200
$21,762 344,335 $5,729 482 - - $21,762
344,335
kWh
$5,729
482
kW-months/year
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,901
Cost:
$15,200
$13,602 215,228 $299 25 - - $13,602
215,228
kWh
$299
25
kW-months/year
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,261
Cost:
$1,680
$9,705 153,562 $2,555 215 - - $9,705
153,562
kWh
$2,555
215
kW-months/year
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,673
Cost:
$1,425
$1,673 26,476 - - - - $1,673
26,476
kWh
-
-
kW-months/year
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,105
Cost:
$2,490
$947 18,153 - - $158 - $947
18,153
kWh
-
-
kW-months/year
$158
-
$
08: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$273
Cost:
$695
$273 4,313 - - - - $273
4,313
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$153,059
Cost:
$60,470
$137,044 2,171,591 $15,857 1,334 $158 - $137,044
2,171,591
kWh
$15,857
1,334
kW-months/year
$158
-
$
TOTAL IMPLEMENTED Savings:
$44,170
Cost:
$26,315
$37,984 604,192 $6,028 507 $158 - $37,984
604,192
kWh
$6,028
507
kW-months/year
$158
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Electricity Usage Electricity Demand One-time Revenue or Avoided Cost