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IAC Assessment: WM0103
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IAC Assessment: WM0103
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2017
Principal Product Grey & Ductile Iron Casting
NAICS 333911 - Pump and Pumping Equipment Manufacturing
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 182,000
Annual Production 4,500 Tons
Production Hrs. Annual 3,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $504,870 7,569,722 kWh $0.07
Electricity Demand $237,904 27,243 kW-months/year $8.73
Electricity Fees $35,711 - $ -
Natural Gas $93,670 18,063 MMBtu $5.19
TOTAL ENERGY COSTS $872,155
RECOMMENDED SAVINGS* $77,985 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,287
Cost:
$1,245
$1,615 24,065 $672 77 - - - - $1,615
24,065
kWh
$672
77
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$823
Cost:
$800
$745 11,104 - - - - $78 - $745
11,104
kWh
-
-
kW-months/year
-
-
MMBtu
$78
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,337
Cost:
$24,875
$15,128 225,452 $4,209 482 - - - - $15,128
225,452
kWh
$4,209
482
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,488
Cost:
$302
$1,200 17,879 $288 33 - - - - $1,200
17,879
kWh
$288
33
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$7,422
Cost:
-
- - - - $7,422 1,430 - - -
-
kWh
-
-
kW-months/year
$7,422
1,430
MMBtu
-
-
$
06: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$459
Cost:
$690
$389 5,803 $70 8 - - - - $389
5,803
kWh
$70
8
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$26,785
Cost:
$47,960
$20,689 308,337 $6,096 698 - - - - $20,689
308,337
kWh
$6,096
698
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,484
Cost:
$3,000
$6,298 93,862 $2,186 250 - - - - $6,298
93,862
kWh
$2,186
250
kW-months/year
-
-
MMBtu
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$131
Cost:
-
- - - - $131 25 - - -
-
kWh
-
-
kW-months/year
$131
25
MMBtu
-
-
$
10: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$9,226
Cost:
-
$9,226 137,500 - - - - - - $9,226
137,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,543
Cost:
$504
- - - - $1,543 258 - - -
-
kWh
-
-
kW-months/year
$1,543
258
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$77,985
Cost:
$79,376
$55,291 824,002 $13,521 1,548 $9,096 1,713 $78 - $55,291
824,002
kWh
$13,521
1,548
kW-months/year
$9,096
1,713
MMBtu
$78
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes