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IAC Assessment: WM0110
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IAC Assessment: WM0110
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2017
Principal Product Aluminum Die Castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $50,000,000-$100,000,000
# of Employees 291
Plant Area (Sq.Ft.) 192,000
Annual Production 1,828,975 Pieces
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,527,664 23,552,520 kWh $0.06
Electricity Demand $630,983 45,723 kW-months/year $13.80
Electricity Fees $17,925 - $ -
Natural Gas $780,489 208,790 MMBtu $3.74
TOTAL ENERGY COSTS $2,957,061
RECOMMENDED SAVINGS* $282,499 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $91,393
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$92,862
Cost:
$250,000
- - - - $92,862 - - - -
-
kWh
-
-
kW-months/year
$92,862
-
$
-
-
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$53,190
Cost:
$56,000
- - - - - - $53,190 14,222 -
-
kWh
-
-
kW-months/year
-
-
$
$53,190
14,222
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$52,832
Cost:
$23,000
$40,909 630,720 $11,923 864 - - - - $40,909
630,720
kWh
$11,923
864
kW-months/year
-
-
$
-
-
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$38,561
Cost:
$90,000
$11,798 181,866 $3,436 249 - - $23,327 6,237 $11,798
181,866
kWh
$3,436
249
kW-months/year
-
-
$
$23,327
6,237
MMBtu
05: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$25,591
Cost:
$50,000
- - - - - - $25,591 6,843 -
-
kWh
-
-
kW-months/year
-
-
$
$25,591
6,843
MMBtu
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$12,095
Cost:
$7,260
- - - - - - $12,095 3,234 -
-
kWh
-
-
kW-months/year
-
-
$
$12,095
3,234
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,106
Cost:
$1,240
$2,947 45,405 $1,159 84 - - - - $2,947
45,405
kWh
$1,159
84
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$934
Cost:
$600
$934 13,758 - - - - - - $934
13,758
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$839
Cost:
$790
$425 6,524 $414 30 - - - - $425
6,524
kWh
$414
30
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$806
Cost:
$360
$806 12,441 - - - - - - $806
12,441
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$406
Cost:
$720
$310 4,851 $96 7 - - - - $310
4,851
kWh
$96
7
kW-months/year
-
-
$
-
-
MMBtu
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$277
Cost:
$115
$140 2,152 $137 10 - - - - $140
2,152
kWh
$137
10
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$282,499
Cost:
$480,085
$58,269 897,717 $17,165 1,244 $92,862 - $114,203 30,536 $58,269
897,717
kWh
$17,165
1,244
kW-months/year
$92,862
-
$
$114,203
30,536
MMBtu
TOTAL IMPLEMENTED Savings:
$91,393
Cost:
$113,000
$52,707 812,586 $15,359 1,113 - - $23,327 6,237 $52,707
812,586
kWh
$15,359
1,113
kW-months/year
-
-
$
$23,327
6,237
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas