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IAC Assessment: WM0120
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IAC Assessment: WM0120
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2018
Principal Product Electrical Steel Laminations
NAICS 335311 - Power, Distribution, and Specialty Transformer Manufacturing
SIC 3612 - Transformers, Except Electronic
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 236,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $205,795 4,170,518 kWh $0.05
Electricity Demand $152,878 11,634 kW-months/year $13.14
Electricity Fees $52,268 - $ -
Natural Gas $232,025 50,316 MMBtu $4.61
TOTAL ENERGY COSTS $642,966
RECOMMENDED SAVINGS* $104,239 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,195
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$37,818
Cost:
$35,678
$23,153 469,162 $14,665 1,116 - - - - $23,153
469,162
kWh
$14,665
1,116
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$18,564
Cost:
$28,796
- - - - $18,564 4,026 - - -
-
kWh
-
-
kW-months/year
$18,564
4,026
MMBtu
-
-
Tgal
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$13,520
Cost:
-
- - - - $13,520 2,932 - - -
-
kWh
-
-
kW-months/year
$13,520
2,932
MMBtu
-
-
Tgal
04: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$13,376
Cost:
$48,514
$13,376 271,043 - - - - - - $13,376
271,043
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,335
Cost:
$22,000
- - - - $13,335 2,892 - - -
-
kWh
-
-
kW-months/year
$13,335
2,892
MMBtu
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,903
Cost:
$5,577
$2,102 42,612 $801 61 - - - - $2,102
42,612
kWh
$801
61
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,377
Cost:
$2,251
$1,377 25,982 - - - - - - $1,377
25,982
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,092
Cost:
$1,439
$1,092 22,120 - - - - - - $1,092
22,120
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$793
Cost:
$1,120
$793 16,070 - - - - - - $793
16,070
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$660
Cost:
$405
- - - - - - $660 7,256 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$660
7,256
Tgal
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$408
Cost:
-
$303 6,132 $105 8 - - - - $303
6,132
kWh
$105
8
kW-months/year
-
-
MMBtu
-
-
Tgal
12: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$258
Cost:
-
$127 2,561 $131 10 - - - - $127
2,561
kWh
$131
10
kW-months/year
-
-
MMBtu
-
-
Tgal
13: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$135
Cost:
$328
$96 1,940 $39 3 - - - - $96
1,940
kWh
$39
3
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$104,239
Cost:
$146,108
$42,419 857,622 $15,741 1,198 $45,419 9,850 $660 7,256 $42,419
857,622
kWh
$15,741
1,198
kW-months/year
$45,419
9,850
MMBtu
$660
7,256
Tgal
TOTAL IMPLEMENTED Savings:
$39,195
Cost:
$37,929
$24,530 495,144 $14,665 1,116 - - - - $24,530
495,144
kWh
$14,665
1,116
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage