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IAC Assessment: WM0121
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IAC Assessment: WM0121
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2018
Principal Product Phenolic Resin
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $100,000,000-$500,000,000
# of Employees 280
Plant Area (Sq.Ft.) 450,000
Annual Production 100,000,000 Units
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $847,778 17,108,727 kWh $0.05
Electricity Demand $539,300 39,365 kW-months/year $13.70
Electricity Fees $74,430 - $ -
Natural Gas $929,291 251,406 MMBtu $3.70
TOTAL ENERGY COSTS $2,390,799
RECOMMENDED SAVINGS* $153,531 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,686
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$34,154
Cost:
$54,000
- - - - $34,154 9,231 - - -
-
kWh
-
-
kW-months/year
$34,154
9,231
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$31,043
Cost:
$20,000
$19,990 403,422 $11,054 807 - - - - $19,990
403,422
kWh
$11,054
807
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$25,239
Cost:
$23,000
$18,307 369,460 $6,932 506 - - - - $18,307
369,460
kWh
$6,932
506
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$13,055
Cost:
$52,350
$8,406 169,650 $4,648 339 - - - - $8,406
169,650
kWh
$4,648
339
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$12,568
Cost:
$12,240
$6,870 138,642 $5,698 416 - - - - $6,870
138,642
kWh
$5,698
416
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$10,644
Cost:
$10,926
$10,644 214,821 - - - - - - $10,644
214,821
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,876
Cost:
$3,060
$4,490 90,609 $2,387 174 - - - - $4,490
90,609
kWh
$2,387
174
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$6,741
Cost:
$7,920
- - - - $6,741 1,822 - - -
-
kWh
-
-
kW-months/year
$6,741
1,822
MMBtu
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,083
Cost:
$4,115
$3,672 74,206 $1,411 103 - - - - $3,672
74,206
kWh
$1,411
103
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,625
Cost:
$2,330
$1,072 21,637 $403 29 - - $150 - $1,072
21,637
kWh
$403
29
kW-months/year
-
-
MMBtu
$150
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,374
Cost:
$2,400
$885 17,851 $489 36 - - - - $885
17,851
kWh
$489
36
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,095
Cost:
$1,848
$1,095 21,681 - - - - - - $1,095
21,681
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,065
Cost:
$1,843
$1,065 21,495 - - - - - - $1,065
21,495
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
14: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$1,060
Cost:
$3,450
$1,060 21,399 - - - - - - $1,060
21,399
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
15: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$838
Cost:
$1,160
$607 12,258 $230 17 - - - - $607
12,258
kWh
$230
17
kW-months/year
-
-
MMBtu
-
-
$
16: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$799
Cost:
$142
$520 10,404 $279 20 - - - - $520
10,404
kWh
$279
20
kW-months/year
-
-
MMBtu
-
-
$
17: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$273
Cost:
$385
$177 3,548 $96 7 - - - - $177
3,548
kWh
$96
7
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$153,531
Cost:
$201,169
$78,859 1,591,083 $33,627 2,455 $40,895 11,053 $150 - $78,859
1,591,083
kWh
$33,627
2,455
kW-months/year
$40,895
11,053
MMBtu
$150
-
$
TOTAL IMPLEMENTED Savings:
$66,686
Cost:
$60,401
$42,035 847,812 $17,760 1,296 $6,741 1,822 $150 - $42,035
847,812
kWh
$17,760
1,296
kW-months/year
$6,741
1,822
MMBtu
$150
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material