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IAC Assessment: WM0130
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IAC Assessment: WM0130
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2019
Principal Product Coatings Manufactures and Applicator
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 35
Plant Area (Sq.Ft.) 90,000
Annual Production 50 Thousand Gallons
Production Hrs. Annual 5,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,594 790,787 kWh $0.05
Electricity Demand $21,448 2,681 kW-months/year $8.00
Electricity Fees $9,072 - $ -
Natural Gas $76,432 15,286 MMBtu $5.00
TOTAL ENERGY COSTS $146,546
RECOMMENDED SAVINGS* $62,314 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$18,300
Cost:
$26,000
- - - - $18,300 3,660 - - -
-
kWh
-
-
kW-months/year
$18,300
3,660
MMBtu
-
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$15,350
Cost:
$11,500
- - - - $15,350 3,070 - - -
-
kWh
-
-
kW-months/year
$15,350
3,070
MMBtu
-
-
$
03: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$13,760
Cost:
$48,500
$13,760 276,867 - - - - - - $13,760
276,867
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$5,515
Cost:
$690
- - - - $5,515 1,103 - - -
-
kWh
-
-
kW-months/year
$5,515
1,103
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,616
Cost:
$3,000
- - - - - - $2,616 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,616
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,815
Cost:
$4,154
$1,069 21,348 $746 93 - - - - $1,069
21,348
kWh
$746
93
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,417
Cost:
$497
$1,025 20,457 $392 49 - - - - $1,025
20,457
kWh
$392
49
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,212
Cost:
$800
$881 17,606 $331 41 - - - - $881
17,606
kWh
$331
41
kW-months/year
-
-
MMBtu
-
-
$
09: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$705
Cost:
$315
- - - - $705 141 - - -
-
kWh
-
-
kW-months/year
$705
141
MMBtu
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$698
Cost:
$1,050
$504 10,071 $194 24 - - - - $504
10,071
kWh
$194
24
kW-months/year
-
-
MMBtu
-
-
$
11: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$597
Cost:
$1,513
$597 11,936 - - - - - - $597
11,936
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7134 USE PHOTOCELL CONTROLS Savings:
$175
Cost:
$404
$175 3,488 - - - - - - $175
3,488
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$154
Cost:
$255
$89 1,787 $20 2 - - $45 - $89
1,787
kWh
$20
2
kW-months/year
-
-
MMBtu
$45
-
$
TOTAL RECOMMENDED Savings:
$62,314
Cost:
$98,678
$18,101 363,560 $1,682 210 $39,870 7,974 $2,661 - $18,101
363,560
kWh
$1,682
210
kW-months/year
$39,870
7,974
MMBtu
$2,661
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost