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IAC Assessment: WM0131
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IAC Assessment: WM0131
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2019
Principal Product Gears for Mining Equipment
NAICS 333131 - Mining Machinery and Equipment Manufacturing
SIC 3532 - Mining Machinery
Sales $100,000,000-$500,000,000
# of Employees 850
Plant Area (Sq.Ft.) 1,150,000
Annual Production 1,000 Units
Production Hrs. Annual 8,400
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,193,430 19,587,120 kWh $0.06
Electricity Demand $453,390 33,094 kW-months/year $13.70
Electricity Fees $32,940 - $ -
Natural Gas $757,050 162,457 MMBtu $4.66
TOTAL ENERGY COSTS $2,436,810
RECOMMENDED SAVINGS* $109,494 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,896
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$33,801
Cost:
-
- - - - $33,801 7,253 - - -
-
kWh
-
-
kW-months/year
$33,801
7,253
MMBtu
-
-
$
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$18,168
Cost:
$105,757
$18,168 276,867 - - - - - - $18,168
276,867
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$18,069
Cost:
$5,612
- - - - $18,069 3,906 - - -
-
kWh
-
-
kW-months/year
$18,069
3,906
MMBtu
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$14,757
Cost:
$10,000
$11,167 183,292 $3,590 262 - - - - $11,167
183,292
kWh
$3,590
262
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,174
Cost:
$15,938
$9,971 163,649 $3,203 234 - - - - $9,971
163,649
kWh
$3,203
234
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,086
Cost:
$4,750
$3,093 50,758 $994 73 - - - - $3,093
50,758
kWh
$994
73
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,069
Cost:
$1,500
$3,082 50,542 $987 72 - - - - $3,082
50,542
kWh
$987
72
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,915
Cost:
-
$2,230 36,599 $685 50 - - - - $2,230
36,599
kWh
$685
50
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$455
Cost:
$600
$256 4,205 $79 6 - - $120 - $256
4,205
kWh
$79
6
kW-months/year
-
-
MMBtu
$120
-
$
TOTAL RECOMMENDED Savings:
$109,494
Cost:
$144,157
$47,967 765,912 $9,537 696 $51,870 11,159 $120 - $47,967
765,912
kWh
$9,537
696
kW-months/year
$51,870
11,159
MMBtu
$120
-
$
TOTAL IMPLEMENTED Savings:
$43,896
Cost:
$21,862
$19,572 321,191 $6,256 457 $18,069 3,906 - - $19,572
321,191
kWh
$6,256
457
kW-months/year
$18,069
3,906
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost