Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Wisconsin, Milwaukee |
|---|---|
| Assessment Year | 2019 |
| Principal Product | Forged Steel Components |
| NAICS | 332111 - Iron and Steel Forging |
| SIC | 3462 - Iron And Steel Forgings |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 105 |
| Plant Area (Sq.Ft.) | 155,000 |
| Annual Production | 6,000 Tons |
| Production Hrs. Annual | 3,000 |
| Location (State) | WI |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $161,502 | 2,592,728 | kWh | $0.06 |
| Electricity Demand | $127,060 | 9,398 | kW-months/year | $13.52 |
| Electricity Fees | $21,387 | - | $ | - |
| Natural Gas | $914,714 | 236,094 | MMBtu | $3.87 |
| TOTAL ENERGY COSTS | $1,224,663 | |||
| RECOMMENDED SAVINGS* | $150,224 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $64,213 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $59,838 Cost: $46,000 |
- | - | - | - | $59,838 | 15,446 |
- - kWh |
- - kW-months/year |
$59,838 15,446 MMBtu |
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| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $44,870 Cost: $52,117 |
$23,902 | 383,702 | $20,968 | 1,551 | - | - |
$23,902 383,702 kWh |
$20,968 1,551 kW-months/year |
- - MMBtu |
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| 03: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $8,847 Cost: $16,800 |
- | - | - | - | $8,847 | 2,284 |
- - kWh |
- - kW-months/year |
$8,847 2,284 MMBtu |
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| 04: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $7,620 Cost: $25,000 |
$4,078 | 65,461 | $3,542 | 262 | - | - |
$4,078 65,461 kWh |
$3,542 262 kW-months/year |
- - MMBtu |
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| 05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $7,539 Cost: $3,900 |
$6,728 | 108,000 | $811 | 60 | - | - |
$6,728 108,000 kWh |
$811 60 kW-months/year |
- - MMBtu |
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| 06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $4,828 Cost: $7,410 |
$1,765 | 28,325 | $3,063 | 227 | - | - |
$1,765 28,325 kWh |
$3,063 227 kW-months/year |
- - MMBtu |
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| 07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $3,712 Cost: $8,360 |
$3,712 | 59,587 | - | - | - | - |
$3,712 59,587 kWh |
- - kW-months/year |
- - MMBtu |
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| 08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $2,876 Cost: - |
$2,876 | 48,000 | - | - | - | - |
$2,876 48,000 kWh |
- - kW-months/year |
- - MMBtu |
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| 09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $2,813 Cost: $3,700 |
$1,506 | 24,170 | $1,307 | 97 | - | - |
$1,506 24,170 kWh |
$1,307 97 kW-months/year |
- - MMBtu |
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| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,580 Cost: $950 |
$1,381 | 22,170 | $1,199 | 89 | - | - |
$1,381 22,170 kWh |
$1,199 89 kW-months/year |
- - MMBtu |
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| 11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,463 Cost: $880 |
$917 | 14,711 | $546 | 40 | - | - |
$917 14,711 kWh |
$546 40 kW-months/year |
- - MMBtu |
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| 12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,255 Cost: $1,513 |
$606 | 9,666 | $649 | 48 | - | - |
$606 9,666 kWh |
$649 48 kW-months/year |
- - MMBtu |
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| 13: 2.7134 USE PHOTOCELL CONTROLS |
Savings: $1,013 Cost: $290 |
$1,013 | 16,255 | - | - | - | - |
$1,013 16,255 kWh |
- - kW-months/year |
- - MMBtu |
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| 14: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $970 Cost: $800 |
$970 | 15,573 | - | - | - | - |
$970 15,573 kWh |
- - kW-months/year |
- - MMBtu |
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| TOTAL RECOMMENDED |
Savings: $150,224 Cost: $167,720 |
$49,453 | 795,620 | $32,086 | 2,373 | $68,685 | 17,730 | $49,453 795,620 kWh |
$32,086 2,373 kW-months/year |
$68,685 17,730 MMBtu |
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| TOTAL IMPLEMENTED |
Savings: $64,213 Cost: $93,917 |
$30,856 | 497,163 | $24,510 | 1,813 | $8,847 | 2,284 | $30,856 497,163 kWh |
$24,510 1,813 kW-months/year |
$8,847 2,284 MMBtu |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||