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IAC Assessment: WM0149
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IAC Assessment: WM0149
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2019
Principal Product Machined Parts
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 146
Plant Area (Sq.Ft.) 125,000
Annual Production 4,523,000 Units
Production Hrs. Annual 4,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $166,366 2,471,224 kWh $0.07
Electricity Demand $92,316 6,829 kW-months/year $13.52
Electricity Fees $13,846 - $ -
Natural Gas $49,332 8,222 MMBtu $6.00
TOTAL ENERGY COSTS $321,860
RECOMMENDED SAVINGS* $50,688 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,340
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,440
Cost:
$50,620
$10,261 152,424 $6,179 457 - - - - $10,261
152,424
kWh
$6,179
457
kW-months/year
-
-
$
-
-
MMBtu
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,647
Cost:
$110,950
- - - - $12,647 - - - -
-
kWh
-
-
kW-months/year
$12,647
-
$
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,779
Cost:
$16,000
- - - - - - $7,779 1,297 -
-
kWh
-
-
kW-months/year
-
-
$
$7,779
1,297
MMBtu
04: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$6,618
Cost:
$6,180
- - - - - - $6,618 1,103 -
-
kWh
-
-
kW-months/year
-
-
$
$6,618
1,103
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,759
Cost:
$10,600
$3,759 55,839 - - - - - - $3,759
55,839
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,752
Cost:
$7,100
$1,752 26,026 - - - - - - $1,752
26,026
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,693
Cost:
$4,000
$1,277 18,972 $416 31 - - - - $1,277
18,972
kWh
$416
31
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$50,688
Cost:
$205,450
$17,049 253,261 $6,595 488 $12,647 - $14,397 2,400 $17,049
253,261
kWh
$6,595
488
kW-months/year
$12,647
-
$
$14,397
2,400
MMBtu
TOTAL IMPLEMENTED Savings:
$14,340
Cost:
$114,950
$1,277 18,972 $416 31 $12,647 - - - $1,277
18,972
kWh
$416
31
kW-months/year
$12,647
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas