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IAC Assessment: WM0161
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IAC Assessment: WM0161
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2021
Principal Product stainless steel castings
NAICS 331513 - Steel Foundries (except Investment)
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 265,000
Annual Production 1,000,000 Units
Production Hrs. Annual 3,625
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $267,364 4,419,236 kWh $0.06
Electricity Demand $155,103 11,069 kW-months/year $14.01
Electricity Fees $48,359 - $ -
Natural Gas $130,462 32,326 MMBtu $4.04
TOTAL ENERGY COSTS $601,288
RECOMMENDED SAVINGS* $41,513 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$16,973
Cost:
$200,736
$16,973 280,544 - - - - $16,973
280,544
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$13,205
Cost:
$65,400
$7,475 123,546 $5,730 409 - - $7,475
123,546
kWh
$5,730
409
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,441
Cost:
$2,950
$1,948 32,193 $1,493 107 - - $1,948
32,193
kWh
$1,493
107
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,092
Cost:
$7,387
$1,672 27,632 $1,421 101 - - $1,672
27,632
kWh
$1,421
101
kW-months/year
-
-
MMBtu
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,170
Cost:
$3,300
- - - - $2,170 537 -
-
kWh
-
-
kW-months/year
$2,170
537
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,245
Cost:
$1,200
$705 11,646 $541 39 - - $705
11,646
kWh
$541
39
kW-months/year
-
-
MMBtu
07: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$940
Cost:
$2,186
$532 8,798 $408 29 - - $532
8,798
kWh
$408
29
kW-months/year
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$233
Cost:
$660
$233 3,850 - - - - $233
3,850
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$214
Cost:
$933
$96 1,587 $118 8 - - $96
1,587
kWh
$118
8
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$41,513
Cost:
$284,752
$29,633 489,796 $9,710 693 $2,170 537 $29,633
489,796
kWh
$9,710
693
kW-months/year
$2,170
537
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas