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IAC logo
IAC Assessment: WM0164
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: WM0164
IAC Center University of Wisconsin, Milwaukee
Assessment Year 2021
Principal Product Aluminum Casting
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales <$500,000
# of Employees 84
Plant Area (Sq.Ft.) 50,816
Annual Production 3,711,129 Pounds
Production Hrs. Annual 7,488
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $508,873 10,499,764 kWh $0.05
Electricity Demand $131,520 9,600 kW-months/year $13.70
Electricity Fees $114,883 - $ -
Natural Gas $10,148 10,014 MMBtu $1.01
TOTAL ENERGY COSTS $765,424
RECOMMENDED SAVINGS* $39,991 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,235
Cost:
$31,198
$7,913 163,246 $10,322 753 - - $7,913
163,246
kWh
$10,322
753
kW-months/year
-
-
MMBtu
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$9,078
Cost:
$94,182
$9,078 129,948 - - - - $9,078
129,948
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,588
Cost:
$7,000
- - - - $3,588 3,542 -
-
kWh
-
-
kW-months/year
$3,588
3,542
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,231
Cost:
$14,000
- - - - $3,231 3,189 -
-
kWh
-
-
kW-months/year
$3,231
3,189
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,300
Cost:
$3,750
$1,584 32,663 $717 52 - - $1,584
32,663
kWh
$717
52
kW-months/year
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,833
Cost:
$1,945
$1,262 26,032 $571 42 - - $1,262
26,032
kWh
$571
42
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,093
Cost:
$720
$1,093 22,559 - - - - $1,093
22,559
kWh
-
-
kW-months/year
-
-
MMBtu
08: 3.1223 USE FOG NOZZLES / SPRAY RINSING INSTEAD OF IMMERSION RINSING Savings:
$633
Cost:
$1,500
$436 8,986 $197 14 - - $436
8,986
kWh
$197
14
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$39,991
Cost:
$154,295
$21,365 383,434 $11,807 862 $6,819 6,731 $21,365
383,434
kWh
$11,807
862
kW-months/year
$6,819
6,731
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas