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IAC Assessment: WM0164
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IAC Assessment: WM0164
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2021
Principal Product Aluminum Casting
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales <$500,000
# of Employees 84
Plant Area (Sq.Ft.) 50,816
Annual Production 3,711,129 Pounds
Production Hrs. Annual 7,488
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $508,873 10,499,764 kWh $0.05
Electricity Demand $131,520 9,600 kW-months/year $13.70
Electricity Fees $114,883 - $ -
Natural Gas $10,148 10,014 MMBtu $1.01
TOTAL ENERGY COSTS $765,424
RECOMMENDED SAVINGS* $39,991 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,235
Cost:
$31,198
$7,913 163,246 $10,322 753 - - $7,913
163,246
kWh
$10,322
753
kW-months/year
-
-
MMBtu
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$9,078
Cost:
$94,182
$9,078 129,948 - - - - $9,078
129,948
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,588
Cost:
$7,000
- - - - $3,588 3,542 -
-
kWh
-
-
kW-months/year
$3,588
3,542
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,231
Cost:
$14,000
- - - - $3,231 3,189 -
-
kWh
-
-
kW-months/year
$3,231
3,189
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,300
Cost:
$3,750
$1,584 32,663 $717 52 - - $1,584
32,663
kWh
$717
52
kW-months/year
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,833
Cost:
$1,945
$1,262 26,032 $571 42 - - $1,262
26,032
kWh
$571
42
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,093
Cost:
$720
$1,093 22,559 - - - - $1,093
22,559
kWh
-
-
kW-months/year
-
-
MMBtu
08: 3.1223 USE FOG NOZZLES / SPRAY RINSING INSTEAD OF IMMERSION RINSING Savings:
$633
Cost:
$1,500
$436 8,986 $197 14 - - $436
8,986
kWh
$197
14
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$39,991
Cost:
$154,295
$21,365 383,434 $11,807 862 $6,819 6,731 $21,365
383,434
kWh
$11,807
862
kW-months/year
$6,819
6,731
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas