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IAC Assessment: WM0169
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IAC Assessment: WM0169
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2021
Principal Product Metal Stampings
NAICS 332111 - Iron and Steel Forging
SIC 3469 - Metal Stampings, Nec
Sales $5,000,000-$10,000,000
# of Employees 373
Plant Area (Sq.Ft.) 106,553
Annual Production 25,800,000 Pounds
Production Hrs. Annual 7,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $109,899 1,778,700 kWh $0.06
Electricity Demand $88,005 5,829 kW-months/year $15.10
Electricity Fees $17,196 - $ -
Natural Gas $14,431 2,478 MMBtu $5.82
TOTAL ENERGY COSTS $229,531
RECOMMENDED SAVINGS* $25,848 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,320
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$6,165
Cost:
$21,350
- - - - $6,165 1,059 -
-
kWh
-
-
kW-months/year
$6,165
1,059
MMBtu
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,530
Cost:
$3,000
$4,530 73,317 - - - - $4,530
73,317
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,251
Cost:
-
$3,214 52,011 $1,037 69 - - $3,214
52,011
kWh
$1,037
69
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,969
Cost:
$4,800
$3,001 48,563 $968 64 - - $3,001
48,563
kWh
$968
64
kW-months/year
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,662
Cost:
$8,830
$2,831 45,823 $830 55 - - $2,831
45,823
kWh
$830
55
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,352
Cost:
$2,425
$1,021 16,526 $1,331 88 - - $1,021
16,526
kWh
$1,331
88
kW-months/year
-
-
MMBtu
07: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$920
Cost:
$2,140
- - - - $920 158 -
-
kWh
-
-
kW-months/year
$920
158
MMBtu
TOTAL RECOMMENDED Savings:
$25,848
Cost:
$42,545
$14,597 236,240 $4,166 276 $7,085 1,217 $14,597
236,240
kWh
$4,166
276
kW-months/year
$7,085
1,217
MMBtu
TOTAL IMPLEMENTED Savings:
$6,320
Cost:
$7,225
$4,022 65,089 $2,299 152 - - $4,022
65,089
kWh
$2,299
152
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas