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IAC Assessment: WM0179
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IAC Assessment: WM0179
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 2022
Principal Product Gray and ductile Iron Casting
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $500,000-$1,000,000
# of Employees 82
Plant Area (Sq.Ft.) 58,500
Annual Production 8,199 Tons
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $238,562 4,584,260 kWh $0.05
Electricity Demand $166,410 23,116 kW-months/year $7.20
Electricity Fees $0 - $ -
Natural Gas $292,714 47,454 MMBtu $6.17
LPG $1,374 651 MMBtu $2.11
TOTAL ENERGY COSTS $705,746
RECOMMENDED SAVINGS* $29,790 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,708
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,169
Cost:
$43,950
$14,056 281,114 $3,113 433 - - $14,056
281,114
kWh
$3,113
433
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,270
Cost:
$3,192
$2,184 43,673 $86 12 - - $2,184
43,673
kWh
$86
12
kW-months/year
-
-
MMBtu
03: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$2,096
Cost:
$350
- - - - $2,096 340 -
-
kWh
-
-
kW-months/year
$2,096
340
MMBtu
04: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$1,765
Cost:
$1,590
- - - - $1,765 286 -
-
kWh
-
-
kW-months/year
$1,765
286
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,335
Cost:
$3,320
$1,335 26,700 - - - - $1,335
26,700
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,377
Cost:
$1,500
$1,069 21,382 $308 43 - - $1,069
21,382
kWh
$308
43
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,367
Cost:
-
$1,119 22,380 $248 35 - - $1,119
22,380
kWh
$248
35
kW-months/year
-
-
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$865
Cost:
$850
$720 14,393 $145 20 - - $720
14,393
kWh
$145
20
kW-months/year
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$834
Cost:
$3,070
$648 12,961 $186 26 - - $648
12,961
kWh
$186
26
kW-months/year
-
-
MMBtu
10: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$712
Cost:
$1,136
$553 11,058 $159 22 - - $553
11,058
kWh
$159
22
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$29,790
Cost:
$58,958
$21,683 433,661 $4,246 591 $3,861 626 $21,683
433,661
kWh
$4,246
591
kW-months/year
$3,861
626
MMBtu
TOTAL IMPLEMENTED Savings:
$9,708
Cost:
$10,802
$5,307 106,148 $539 75 $3,861 626 $5,307
106,148
kWh
$539
75
kW-months/year
$3,861
626
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas