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IAC Assessment: WM0180
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IAC Assessment: WM0180
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2022
Principal Product Casting
NAICS 331512 - Steel Investment Foundries
SIC 3324 - Steel Investment Foundries
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 70,000
Annual Production 1,144,000 Pounds
Production Hrs. Annual 6,760
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $297,656 5,223,524 kWh $0.06
Electricity Demand $149,345 12,428 kW-months/year $12.02
Electricity Fees $88,341 - $ -
Natural Gas $19,739 23,335 MMBtu $0.85
TOTAL ENERGY COSTS $555,081
RECOMMENDED SAVINGS* $29,975 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,312
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,178
Cost:
$11,084
$8,417 147,669 $761 63 $8,417
147,669
kWh
$761
63
kW-months/year
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,957
Cost:
$3,100
$2,297 40,301 $660 55 $2,297
40,301
kWh
$660
55
kW-months/year
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,931
Cost:
$8,560
$2,931 51,422 - - $2,931
51,422
kWh
-
-
kW-months/year
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,843
Cost:
$4,510
$2,070 36,309 $773 64 $2,070
36,309
kWh
$773
64
kW-months/year
05: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$2,714
Cost:
-
$2,287 40,127 $427 36 $2,287
40,127
kWh
$427
36
kW-months/year
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,388
Cost:
-
$1,854 32,527 $534 44 $1,854
32,527
kWh
$534
44
kW-months/year
07: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,006
Cost:
-
$2,006 35,197 - - $2,006
35,197
kWh
-
-
kW-months/year
08: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,804
Cost:
-
$1,478 25,926 $326 27 $1,478
25,926
kWh
$326
27
kW-months/year
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,067
Cost:
$4,100
$776 13,616 $290 24 $776
13,616
kWh
$290
24
kW-months/year
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$771
Cost:
$2,000
$771 13,525 - - $771
13,525
kWh
-
-
kW-months/year
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$761
Cost:
$1,050
$660 11,581 $101 8 $660
11,581
kWh
$101
8
kW-months/year
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$555
Cost:
$1,060
$404 7,092 $151 13 $404
7,092
kWh
$151
13
kW-months/year
TOTAL RECOMMENDED Savings:
$29,975
Cost:
$35,464
$25,951 455,292 $4,024 335 $25,951
455,292
kWh
$4,024
335
kW-months/year
TOTAL IMPLEMENTED Savings:
$13,312
Cost:
$18,170
$11,553 202,680 $1,760 147 $11,553
202,680
kWh
$1,760
147
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand