Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Wisconsin, Milwaukee |
|---|---|
| Assessment Year | 2023 |
| Principal Product | HPDC automotive parts |
| NAICS | 331314 - Secondary Smelting and Alloying of Aluminum |
| SIC | 3363 - Aluminum Die-castings |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 850 |
| Plant Area (Sq.Ft.) | 400,000 |
| Annual Production | 56,667 Tons |
| Production Hrs. Annual | 8,400 |
| Location (State) | WI |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $3,565,396 | 70,040,721 | kWh | $0.05 |
| Electricity Demand | $1,376,094 | 121,059 | kW-months/year | $11.37 |
| Natural Gas | $2,880,933 | 410,319 | MMBtu | $7.02 |
| Other Energy | $110,285 | 132,618 | MMBtu | $0.83 |
| TOTAL ENERGY COSTS | $7,932,708 | |||
| RECOMMENDED SAVINGS* | $560,476 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $128,915 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Usage | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Usage | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $202,110 Cost: $250,000 |
- | - | - | - | - | - | $202,110 | 28,787 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$202,110 28,787 MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER |
Savings: $161,122 Cost: $300,000 |
$(-14,300) | 280,400 | - | - | - | - | - | - | $175,422 | 103,800 |
$(-14,300) 280,400 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$175,422 103,800 Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $41,924 Cost: $39,795 |
$31,799 | 623,511 | $10,125 | 891 | - | - | - | - | - | - |
$31,799 623,511 kWh |
$10,125 891 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES |
Savings: $41,818 Cost: - |
- | - | - | - | $41,818 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$41,818 - $ |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $38,839 Cost: $6,800 |
$12,918 | 253,292 | $25,921 | 2,280 | - | - | - | - | - | - |
$12,918 253,292 kWh |
$25,921 2,280 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $35,203 Cost: $110,000 |
$28,502 | 558,859 | $6,701 | 590 | - | - | - | - | - | - |
$28,502 558,859 kWh |
$6,701 590 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT |
Savings: $15,440 Cost: $9,000 |
$9,253 | 181,440 | $6,187 | 544 | - | - | - | - | - | - |
$9,253 181,440 kWh |
$6,187 544 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL |
Savings: $14,050 Cost: $20,480 |
- | - | - | - | - | - | $14,050 | 2,001 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$14,050 2,001 MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS |
Savings: $9,970 Cost: $2,832 |
- | - | - | - | - | - | $9,970 | 1,420 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$9,970 1,420 MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $560,476 Cost: $738,907 |
$68,172 | 1,897,502 | $48,934 | 4,305 | $41,818 | - | $226,130 | 32,208 | $175,422 | 103,800 | $68,172 1,897,502 kWh |
$48,934 4,305 kW-months/year |
$41,818 - $ |
$226,130 32,208 MMBtu |
$175,422 103,800 Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $128,915 Cost: $152,627 |
$60,301 | 1,182,370 | $16,826 | 1,480 | $41,818 | - | $9,970 | 1,420 | - | - | $60,301 1,182,370 kWh |
$16,826 1,480 kW-months/year |
$41,818 - $ |
$9,970 1,420 MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Usage | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Usage | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||