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IAC Assessment: WV0049
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IAC Assessment: WV0049
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IAC Center West Virginia University
Assessment Year 1995
Principal Product Recycled Linerboard
NAICS n/a
SIC 2631 - Paperboard Mills
Sales $10,000,000-$50,000,000
# of Employees 62
Plant Area (Sq.Ft.) 80,000
Annual Production 13,000 Tons
Production Hrs. Annual 6,000
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $542,338 11,214,537 kWh $0.05
Natural Gas $44,726 8,307 MMBtu $5.38
Fuel Oil #6 $317,625 131,250 MMBtu $2.42
TOTAL ENERGY COSTS $919,089
RECOMMENDED SAVINGS* $77,321 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,281
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #6 Solid Waste (non-haz) Personnel Changes Electricity Usage Natural Gas Fuel Oil #6 Solid Waste (non-haz) Personnel Changes
$ kWh $ MMBtu $ MMBtu $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,257
Cost:
$670
$1,257 44,256 - - - - - - - - $1,257
44,256
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$459
Cost:
-
$459 16,120 - - - - - - - - $459
16,120
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$482
Cost:
-
$482 16,999 - - - - - - - - $482
16,999
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,292
Cost:
-
$2,292 80,598 - - - - - - - - $2,292
80,598
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,950
Cost:
$3,400
- - $4,950 920 - - - - - - -
-
kWh
$4,950
920
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,841
Cost:
$7,136
- - - - $3,841 1,587 - - - - -
-
kWh
-
-
MMBtu
$3,841
1,587
MMBtu
-
-
lb
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,602
Cost:
$3,440
- - - - $14,602 6,034 - - - - -
-
kWh
-
-
MMBtu
$14,602
6,034
MMBtu
-
-
lb
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$7,654
Cost:
$600
- - - - $7,654 3,163 - - - - -
-
kWh
-
-
MMBtu
$7,654
3,163
MMBtu
-
-
lb
-
-
$
09: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$14,328
Cost:
$215
$14,328 671,161 - - - - - - - - $14,328
671,161
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$27,456
Cost:
$65,000
- - - - - - $10,176 424 $17,280 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$10,176
424
lb
$17,280
-
$
TOTAL RECOMMENDED Savings:
$77,321
Cost:
$80,461
$18,818 829,134 $4,950 920 $26,097 10,784 $10,176 424 $17,280 - $18,818
829,134
kWh
$4,950
920
MMBtu
$26,097
10,784
MMBtu
$10,176
424
lb
$17,280
-
$
TOTAL IMPLEMENTED Savings:
$13,281
Cost:
$11,206
$4,490 157,973 $4,950 920 $3,841 1,587 - - - - $4,490
157,973
kWh
$4,950
920
MMBtu
$3,841
1,587
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ lb $ $
Electricity Usage Natural Gas Fuel Oil #6 Solid Waste (non-haz) Personnel Changes Electricity Usage Natural Gas Fuel Oil #6 Solid Waste (non-haz) Personnel Changes