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IAC Assessment: WV0065
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IAC Assessment: WV0065
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IAC Center West Virginia University
Assessment Year 1995
Principal Product Custom Designed Industrial Rubber Products
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 114
Plant Area (Sq.Ft.) 124,049
Annual Production 1,200,000 Pounds
Production Hrs. Annual 6,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $168,421 3,163,540 kWh $0.05
Natural Gas $332,261 65,333 MMBtu $5.09
TOTAL ENERGY COSTS $500,682
RECOMMENDED SAVINGS* $25,944 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,618
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,959
Cost:
$832
$1,959 57,151 - - $1,959
57,151
kWh
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,615
Cost:
$800
$1,615 47,186 - - $1,615
47,186
kWh
-
-
MMBtu
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,316
Cost:
$300
$1,316 38,394 - - $1,316
38,394
kWh
-
-
MMBtu
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$870
Cost:
$510
- - $870 190 -
-
kWh
$870
190
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$880
Cost:
$513
- - $880 193 -
-
kWh
$880
193
MMBtu
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$9,848
Cost:
$8,003
- - $9,848 2,159 -
-
kWh
$9,848
2,159
MMBtu
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,650
Cost:
$5,000
- - $5,650 1,239 -
-
kWh
$5,650
1,239
MMBtu
08: 2.1222 INSTALL TURBULATORS Savings:
$1,291
Cost:
$1,040
- - $1,291 283 -
-
kWh
$1,291
283
MMBtu
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,515
Cost:
$5,545
$2,515 - - - $2,515
-
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$25,944
Cost:
$22,543
$7,405 142,731 $18,539 4,064 $7,405
142,731
kWh
$18,539
4,064
MMBtu
TOTAL IMPLEMENTED Savings:
$15,618
Cost:
$10,448
$4,890 142,731 $10,728 2,352 $4,890
142,731
kWh
$10,728
2,352
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas