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IAC Assessment: WV0070
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IAC Assessment: WV0070
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IAC Center West Virginia University
Assessment Year 1995
Principal Product Flexible Tubing
NAICS n/a
SIC 3082 - Unsupported Plastics Profile Shapes
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 104,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $392,220 5,545,721 kWh $0.07
Natural Gas $74,581 13,671 MMBtu $5.46
TOTAL ENERGY COSTS $514,801
RECOMMENDED SAVINGS* $71,825 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,835
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (non-haz) Electricity Usage Natural Gas Other Liquid (non-haz)
$ kWh $ MMBtu $ gal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,089
Cost:
$746
$2,089 65,651 - - - - $2,089
65,651
kWh
-
-
MMBtu
-
-
gal
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,633
Cost:
$240
$1,633 51,290 - - - - $1,633
51,290
kWh
-
-
MMBtu
-
-
gal
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$4,505
Cost:
$250
- - $4,505 825 - - -
-
kWh
$4,505
825
MMBtu
-
-
gal
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,081
Cost:
$1,115
- - $1,081 198 - - -
-
kWh
$1,081
198
MMBtu
-
-
gal
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,490
Cost:
$2,598
- - $1,490 273 - - -
-
kWh
$1,490
273
MMBtu
-
-
gal
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,381
Cost:
$1,000
- - $1,381 253 - - -
-
kWh
$1,381
253
MMBtu
-
-
gal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,269
Cost:
$350
$1,269 39,859 - - - - $1,269
39,859
kWh
-
-
MMBtu
-
-
gal
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,743
Cost:
$500
$1,743 54,807 - - - - $1,743
54,807
kWh
-
-
MMBtu
-
-
gal
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$784
Cost:
$600
$784 24,619 - - - - $784
24,619
kWh
-
-
MMBtu
-
-
gal
10: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$55,850
Cost:
$25,220
$7,850 245,604 - - $48,000 2,640 $7,850
245,604
kWh
-
-
MMBtu
$48,000
2,640
gal
TOTAL RECOMMENDED Savings:
$71,825
Cost:
$32,619
$15,368 481,830 $8,457 1,549 $48,000 2,640 $15,368
481,830
kWh
$8,457
1,549
MMBtu
$48,000
2,640
gal
TOTAL IMPLEMENTED Savings:
$11,835
Cost:
$3,451
$6,249 196,367 $5,586 1,023 - - $6,249
196,367
kWh
$5,586
1,023
MMBtu
-
-
gal
Savings
Cost
$ kWh $ MMBtu $ gal
Electricity Usage Natural Gas Other Liquid (non-haz) Electricity Usage Natural Gas Other Liquid (non-haz)