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IAC Assessment: WV0082
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IAC Assessment: WV0082
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IAC Center West Virginia University
Assessment Year 1996
Principal Product Refractories
NAICS n/a
SIC 3255 - Clay Refractories
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 160,000
Annual Production 30,000 Tons
Production Hrs. Annual 8,760
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $165,137 4,432,884 kWh $0.04
Electricity Demand $51,249 11,509 kW-months/year $4.45
Electricity Fees $17,388 - $ -
Natural Gas $355,381 101,779 MMBtu $3.49
TOTAL ENERGY COSTS $596,355
RECOMMENDED SAVINGS* $61,735 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,675
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Water Consumption Electricity Usage Natural Gas Water Disposal Water Consumption
$ kWh $ MMBtu $ Tgal $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,516
Cost:
$26,600
$2,516 66,823 - - - - - - $2,516
66,823
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,819
Cost:
$1,280
$1,819 48,359 - - - - - - $1,819
48,359
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$433
Cost:
$395
$433 11,430 - - - - - - $433
11,430
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$907
Cost:
$95
$907 24,033 - - - - - - $907
24,033
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,486
Cost:
$1,467
$1,486 39,566 - - - - - - $1,486
39,566
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
06: 2.1134 ELIMINATE LEAKS IN COMBUSTIBLE GAS LINES Savings:
$50,374
Cost:
$5,000
- - $50,374 14,434 - - - - -
-
kWh
$50,374
14,434
MMBtu
-
-
Tgal
-
-
Tgal
07: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$4,200
Cost:
$4,980
$(-1,200) (-31,946) - - $2,160 90,000 $3,240 - $(-1,200)
(-31,946)
kWh
-
-
MMBtu
$2,160
90,000
Tgal
$3,240
-
Tgal
TOTAL RECOMMENDED Savings:
$61,735
Cost:
$39,817
$5,961 158,265 $50,374 14,434 $2,160 90,000 $3,240 - $5,961
158,265
kWh
$50,374
14,434
MMBtu
$2,160
90,000
Tgal
$3,240
-
Tgal
TOTAL IMPLEMENTED Savings:
$5,675
Cost:
$28,370
$5,675 150,645 - - - - - - $5,675
150,645
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal $ Tgal
Electricity Usage Natural Gas Water Disposal Water Consumption Electricity Usage Natural Gas Water Disposal Water Consumption